Lincoln Electric IM559 manual Dure switch Be connected, Between procedures a and B

Page 37

E-8

TROUBLESHOOTING

E-8

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENTS(S)

RECOMMENDED

COURSE OF ACTION

17. Dual procedure is not functioning

a. Optional gun dual procedure

a. When the dual procedure switch is in the “Gun”

when using the local dual proce-

switch or remote control kit may

position then either the remote or the optional gun

dure switch.

be connected.

dual procedure switch must be used to select

 

 

between procedures “A” and “B”.

 

b. Serial communication problem.

b. Make sure that parameters on power source dis-

 

 

play, such as WFS, match those on wire feeder

 

 

display. If not, refer to Problem 14.

 

c. Faulty local dual procedure switch,

c. Disconnect harness plug from J1 on Control

 

wiring harness, or Control board.

board. Check continuity between plug pins 5 and

 

 

10 when local dual procedure switch is in position

 

 

"A", but not when in "Gun" or "B". Now check con-

 

 

tinuity between plug pins 3 and 10 when local dual

 

 

procedure switch is in position "B", but not when in

 

 

"Gun" or "A". If any of these continuity tests fail,

 

 

repair or replace switch or switch harness to cor-

 

 

rect problem. Otherwise, replace Control board.

 

 

(See procedure for replacing PC boards.)

 

 

 

 

18. Optional gun dual procedure

a. Local dual procedure switch is not in "Gun"

a. Place local dual procedure switch in "Gun" posi-

switch is not functioning properly.

position, and/or remote control kit's dual

tion and, if a remote control kit is attached, place

 

procedure switch is not in "Gun" position.

its dual procedure switch in "Gun" position also.

 

b. Faulty remote control kit.

b. If a remote control kit is attached, remove it. If

 

 

this solves the problem, refer to Problem 19.

 

c. Serial communication problem.

c. Make sure parameters on power source display,

 

 

such as WFS, match those on wire feeder display.

 

 

If not, refer to Problem 14.

 

d. Faulty optional gun dual proce-

d. Remove switch. Make sure there is continuity

 

dure switch.

between switch pins with switched closed, and no

 

 

continuity with switch open. If either of these tests

 

 

failed, repair or replace switch.

 

e. Faulty wiring harness or optional

e. Disconnect harness plug from J4 on Control

 

gun dual procedure amphenol.

board. Check that there is no continuity between

 

 

plug pins 3 and 6 when optional gun dual proce-

 

 

dure switch is open, and that there is continuity

 

 

between these pins when switch is closed. If

 

 

these continuity tests are OK then proceed to next

 

 

step. Otherwise check continuity of E to E and M

 

 

to M connections in 14-pin cable between Control

 

 

Box and Wire Drive Unit. If either continuity test

 

 

fails, replace cable. Otherwise check associated

 

 

wiring harnesses in Control Box and Wire Drive

 

 

Unit. Repair or replace faulty harness.

 

f. Faulty local dual procedure switch.

f. Perform step c. of Problem 17.

 

g. Faulty Control board.

g. Replace Control PC board. (See procedure for

 

 

replacing PC boards.)

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

SYNERGIC 7F & FH

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Contents Synergic 7F and Synergic 7FH Mar ‘95 SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionMar. ‘93 Précautions DE SûretéOn-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Type K678-2 K679-1 K679-2 Wire Speed Range InstallationModel Wire Feed Features Standard FeaturesGeneral Description Recommended Processes and EquipmentControl Features Y P a D a N D D I S P L a Y Description Connecting Wire Feed Unit to Control Box Safety PrecautionsElectric Shock can kill Mounting the Control Box K678-2Wire Feed Drive Roll and Guide Tube Kits Procedure to Install Drive Roll and Guide TubesSteel Wire Sizes Roll Aluminum Wire SizesGun Cable Connection Gun and Cable Assemblies with Standard L. E. ConnectionsGmaw Guns Innershield GunsSynergic 7F Water Connections for Water-Cooled Guns Gun Cable Connections Wire Feeder to GunGmaw Shielding Gas Cylinder may explode if damagedWork Cable Electrical InstallationCurrent 60% Duty Cycle Up to 100 ft Length 30mK648, K649 or K642 Input Cable Assembly See Optional Features InstallationElectrical Installation section for instructions Mode Selection Power-Down SaveOperation Operating InstructionsDisplay Control Keys Timer/Crater Select key enables Memory Ammeter Selection Procedure Selector Switch4-step with crater fill To Mount 10 to 44 lb 4.5-20kg Spool 12/300mm Diameter Feeding Electrode and Brake AdjustmentFeeding Electrode To Mount a 50-60lb 22.7-27.2kg CoilIdle Roll Pressure Setting Wire Loading of 13-14lb 6kg Innershield CoilsGas Guard Regulator Setting Wire Feed Overload Protection Wire Reel ChangingMaking a Weld Explanation of Prompting Error Messages Optional Features AccessoriesREADI-REEL Adapters Maintenance MaintenanceTroubleshooting Guide TroubleshootingReplace contact tip Trouble shooting informationTions in control cable Ing and gas flow rate is proper WeldingIng ReplaceTers on wire feeder display do not No control of wire feedDefective wire feed motor tach or Control PC board see Procedure forWiring harness or Control PC Wire feed motor runs and solenoid Power source is defectiveSpeed does not change when Run-in and weld speeds are set Or there may be a problem withNot match those on power Meters on wire feeder display doProblem with wire feeder harness Remote control kit must be usedTroubleshooting Between procedures a and B Dure switch Be connectedDisplay. If not, refer to Problem Faulty local dual procedure switchDual procedure switch is used to Local dual procedure switchSwitch between procedures a Faulty communication betweenOr tripped Breaker at power source is blownCircuit breaker Display or Control PC board is BadCedure for replacing PC boards Eprom checksum error See Problem 5 or see Section onOnds. Turn power back on. If EP is X8 on Control PC board is faultySwitch Requirements Procedure for Replacing PC Boards Electric Shock can killControl P.C Board DIAGRAMSF-1Input Connection Diagram DiagramsPrint Wire Feed Unit Dimension Print Synergic 7F & FH Synergic 7F & FH Precaucion Warnung
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