Lincoln 500 manual Fuel Filters, Cooling System, Battery Handling

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D-2

MAINTENANCE

D-2

7.Inspect for holes and tears by looking through the element toward a bright light. Check for damaged gaskets or dented metal parts. Do not reuse damaged elements. Protect element from dust and damage during drying and storage.

8.Reinstall air filter element.

After six cleanings replace air filter. A cleaned filter will have approximately 70% of the life of a new filter element. A restricted filter element may not appear excessively dirty.

FUEL FILTERS

WARNING

When working on the fuel system

• Keep naked lights away, do not smoke !

• Do not spill fuel !

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The Vantage is equipped with a Fuel Filter located after the lift pump and before fuel injectors.The procedure for changing the filter is as follows.

1.Close the fuel shutoff valve.

2.Clean the area around the fuel filter head. Remove the filter. Clean the gasket surface of the filter head and replace the o- ring.

3.Fill the clean filter with clean fuel, and lubricate the o-ring seal with clean lubricating oil.

4.Install the filter as specified by the filter manufacturer.

WARNING

Mechanical overtightening will distort the threads, filter element seal or filter can.

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COOLING SYSTEM

The Vantage is equipped with a pressure radiator. Keep the radiator cap tight to prevent loss of coolant. Clean and flush the coolant system periodically to prevent clogging the passage and over-heating the engine. When antifreeze is needed, always use the permanent type.

BATTERY HANDLING

GASES FROM BATTERY can explode.

Keep sparks, flame and cigarettes away from battery.

To prevent EXPLOSION when:

INSTALLING A NEW BATTERY - disconnect negative cable from old battery first and connect to new battery last.

CONNECTING A BATTERY CHARGER - Remove battery from welder by disconnecting

negative cable first, then positive cable and battery clamp. When reinstalling, connect negative cable last. Keep well ventilated.

USING A BOOSTER - connect positive lead to battery first then connect negative lead to engine foot.

BATTERY ACID CAN BURN EYES AND SKIN.

Wear gloves and eye protection and be careful when working near battery. Follow instructions printed on battery.

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PREVENTING ELECTRICAL DAMAGE

1.When replacing, jumping, or otherwise connecting the battery to the battery cables, the proper polarity must be observed. Failure to observe the proper polarity could result in damage to the charging circuit. The positive (+) battery cable has a red terminal cover.

2.If the battery requires charging from an external charger, disconnect the negative battery cable first and then the positive battery cable before attaching the charger leads. Failure to do so can result in damage to the internal charger components. When reconnecting the cables, connect the positive cable first and the negative cable last.

PREVENTING BATTERY DISCHARGE

Turn the RUN/STOP switch to stop when engine is not running.

PREVENTING BATTERY BUCKLING

Tighten nuts on battery clamp until snug.

Vantage 500 CUMMINS

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Contents Vantage 500 Cummins California Proposition 65 Warnings SafetyElectric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Vii Input Diesel Engine InstallationLocation / Ventilation Safety PrecautionsStoring StackingLifting High Temperature OperationHigh Altitude Operation TowingBattery Connection OIL PRE-OPERATION Engine ServiceEngine Coolant Fuel USE Diesel Fuel onlyWelding Terminals Auxiliary Power Receptacles Remote ControlStandby Power Connections OutputFigure A.2 Connection of the Vantage to Premises Wiring Connection of AN LN-23P Wire Feeder to the Vantage Connection of Lincoln Electric Wire FeedersConnection of LN-7, LN-8 or LN-742 to the Vantage Connection of LN-15 to the VantageConnection of Prince XL Spool GUN to the Vantage Connection of the LN-25 to the VantageGeneral Description Safety InstructionsOperation Controls and Settings Idler Switch Battery Charging LightOIL Pressure Gauge Engine ProtectionAuxiliary Power Controls Stopping the Engine Engine OperationStarting the Engine Welder Operation BREAK-IN PeriodEngine BREAK-IN For Tungsten Electrodes Vantage Settings When Using the K930-2 TIG ModuleAuxiliary Power Operation Operation K767-2 Four Wheeled Steerable Yard Trailer AccessoriesOptional Field Installed Accessories Engine Maintenance MaintenanceRoutine and Periodic Maintenance Cooling System Battery HandlingFuel Filters Welder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingPossible Areas Recommended Misadjustments Course of ActionPossible Areas Function ProblemsProblems Possible Areas Vangage 500 Cummins Wiring Diagram DiagramsConnection Diagram DIAGRAMSF-2Diagram Commander / K867 / K775 / LN-7 Connection DiagramDiagrams Diagrams Commander / K867 / LN-8 Connection Diagram Diagrams Diagrams Connection Engine Welders /LN-8 Connection DiagramDiagrams Diagrams Diagrams Diagrams M18962-3 Dimension PrintPrecaucion l Aviso DE