Lincoln 500 manual Possible Areas Recommended, Misadjustments Course of Action

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E-2

TROUBLESHOOTING

E-2

Observe all Safety Guidelines detailed throughout this manual

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

ENGINE PROBLEMS

Major Physical or Electrical Damage is

1. Contact your Local Lincoln Authorized

Evident.

 

Field Service Facility.

Engine will not crank

1.

Battery low.

 

2.

Loose battery cable connections which

 

 

may need Inspected, cleaned or tighten.

 

3.

Faulty wiring in engine starting circuit.

 

4.

Faulty engine starter. Contact authorized

 

 

local Engine Service Shop.

 

Engine will crank but not start.

1.

Out of fuel.

 

2.

Fuel shut off valve is in the off position

 

 

make sure the valve lever is in a vertical

 

 

direction.

 

3.

Engine shut down solenoid not pulling in.

 

4.

On/Off switch on for more than 30 sec.

 

 

before starting, the On/Off switch will

 

 

need to be switch off and turned back on.

 

5.

Fuel Filters dirty/clogged, main filter

 

 

element and/or Inline Fuel Filter may

 

 

need to be replaced.

 

6.

High water temperature or low oil

 

 

pressure. (engine protection light lit)

 

 

 

 

Engine shuts down shortly after starting.

1.

Low oil pressure (engine protection light

 

 

lit). Check oil level (Consult engine

 

 

service dealer).

 

2.

High water temperature. Check engine

 

 

cooling system. (engine protection light

 

 

lit).

 

3.

Faulty oil pressure switch.

 

4.

Faulty water temperature switch. Contact

 

 

authorized local Engine Service Shop.

 

 

 

 

Engine shuts down while under a load.

1.

High water temperature.

 

 

 

 

Engine runs rough.

1.

Dirty fuel or air filters may need

 

 

cleaned/replaced.

 

2.

Water in fuel.

 

 

 

 

Engine will not shut off.

1.

Fuel Shutdown solenoid not functioning

 

 

properly / linkage binding.

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

ºIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

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Vantage 500 CUMMINS

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Contents Vantage 500 Cummins Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Vii Installation Input Diesel EngineSafety Precautions Location / VentilationStoring StackingHigh Temperature Operation LiftingHigh Altitude Operation TowingPRE-OPERATION Engine Service Battery Connection OILEngine Coolant Fuel USE Diesel Fuel onlyWelding Terminals Remote Control Auxiliary Power ReceptaclesStandby Power Connections OutputFigure A.2 Connection of the Vantage to Premises Wiring Connection of Lincoln Electric Wire Feeders Connection of AN LN-23P Wire Feeder to the VantageConnection of LN-7, LN-8 or LN-742 to the Vantage Connection of LN-15 to the VantageConnection of the LN-25 to the Vantage Connection of Prince XL Spool GUN to the VantageGeneral Description Safety InstructionsOperation Controls and Settings Battery Charging Light Idler SwitchOIL Pressure Gauge Engine ProtectionAuxiliary Power Controls Stopping the Engine Engine OperationStarting the Engine Welder Operation BREAK-IN PeriodEngine BREAK-IN Vantage Settings When Using the K930-2 TIG Module For Tungsten ElectrodesAuxiliary Power Operation Operation K767-2 Four Wheeled Steerable Yard Trailer AccessoriesOptional Field Installed Accessories Engine Maintenance MaintenanceRoutine and Periodic Maintenance Cooling System Battery HandlingFuel Filters Welder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideMisadjustments Course of Action Possible Areas RecommendedFunction Problems Possible AreasProblems Possible Areas Diagrams Vangage 500 Cummins Wiring DiagramDIAGRAMSF-2 Connection DiagramCommander / K867 / K775 / LN-7 Connection Diagram DiagramDiagrams Diagrams Commander / K867 / LN-8 Connection Diagram Diagrams Diagrams Engine Welders /LN-8 Connection Diagram ConnectionDiagrams Diagrams Diagrams Diagrams Dimension Print M18962-3Precaucion l Aviso DE