Lincoln 500 manual Welder / Generator Maintenance

Page 30

D-3

MAINTENANCE

D-3

CHARGING THE BATTERY

When you charge, jump, replace, or otherwise connect battery cables to the battery, be sure the polarity is correct. Improper polarity can damage the charging circuit. The Vantage positive (+) battery terminal has a red terminal cover.

If you need to charge the battery with an external charger, disconnect the negative cable first, then the positive cable before you attach the charger leads. after the battery is charged, reconnect the positive battery cable first and the negative cable last. Failure to do so can result in damage to the internal charger

components.

Follow the instructions of the battery charger manufacturer for proper charger settings and charging time.

WELDER / GENERATOR

MAINTENANCE

STORAGE

Store the Vantage in a clean, dry protected areas.

CLEANING

Blow out the generator and controls periodically with low pressure air. do this at least once a week in particularly dirty areas.

NAMEPLATES / WARNING DECALS

MAINTENANCE

Whenever routine maintenance is performed on this machine - or at least yearly - inspect all nameplates and labels for legibility. Replace those which are no longer clear. Refer to the parts list for the replacement item number.

BRUSH REMOVAL AND REPLACEMENT

It is normal for the brushes and slip rings to wear and darken slightly. Inspect the brushes when a generator overhaul is necessary.

WARNING

Do not attempt to polish slip rings while the engine is running.

--------------------------------------------------------------------------------------

Table D.1 Engine Maintenance Components

 

ITEM

MAKE

PART NUMBER

SERVICE INTERVAL

 

 

Air Cleaner Element

Donaldson

P181052

Replace every 200 hours. (Replace more

 

 

 

AC

A302C

often when used in dusty and / or

 

 

 

Fleetguard

AF437K

high ambient temperature conditions)

 

 

Oil Filer

Cummins

C6002112110

Replace every 750 hours or 12 months,

 

 

 

Fleetguard

LF3855

whichever is less.

 

 

Fan Belt

Cummins

C0412021748

Inspect every 1000 hours or 12 months,

 

 

 

 

 

whichever is less.

 

 

Fuel Strainer

Cummins

3826094

Inspect and replace monthly, as

 

 

 

Fleetguard

FF5079

required. Replace annually.

 

 

Fuel Filter /

Cummins

C6003112130

Replace every 500 hours or 6 months,

 

 

Water Separator

Fleetguard

FS19594

whichever is less.

 

 

.

 

 

 

 

 

Battery

-----

BCI GROUP 34

Inspect every 500 hours

 

 

Engine Oil Change

See Manual

-----

Change every 750 hours or 3 months,

 

 

 

 

 

whichever is less. Check daily.

 

 

 

 

 

 

 

Vantage 500 CUMMINS

Image 30 Contents
Vantage 500 Cummins Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Vii Installation Input Diesel EngineStoring Safety PrecautionsLocation / Ventilation StackingHigh Altitude Operation High Temperature OperationLifting TowingEngine Coolant PRE-OPERATION Engine ServiceBattery Connection OIL Fuel USE Diesel Fuel onlyWelding Terminals Standby Power Connections Remote ControlAuxiliary Power Receptacles OutputFigure A.2 Connection of the Vantage to Premises Wiring Connection of LN-7, LN-8 or LN-742 to the Vantage Connection of Lincoln Electric Wire FeedersConnection of AN LN-23P Wire Feeder to the Vantage Connection of LN-15 to the VantageConnection of the LN-25 to the Vantage Connection of Prince XL Spool GUN to the VantageSafety Instructions OperationGeneral Description Controls and Settings OIL Pressure Gauge Battery Charging LightIdler Switch Engine ProtectionAuxiliary Power Controls Engine Operation Starting the EngineStopping the Engine BREAK-IN Period Engine BREAK-INWelder Operation Vantage Settings When Using the K930-2 TIG Module For Tungsten ElectrodesAuxiliary Power Operation Operation Accessories Optional Field Installed AccessoriesK767-2 Four Wheeled Steerable Yard Trailer Maintenance Routine and Periodic MaintenanceEngine Maintenance Battery Handling Fuel FiltersCooling System Welder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideMisadjustments Course of Action Possible Areas RecommendedFunction Problems Possible AreasProblems Possible Areas Diagrams Vangage 500 Cummins Wiring DiagramDIAGRAMSF-2 Connection DiagramCommander / K867 / K775 / LN-7 Connection Diagram DiagramDiagrams Diagrams Commander / K867 / LN-8 Connection Diagram Diagrams Diagrams Engine Welders /LN-8 Connection Diagram ConnectionDiagrams Diagrams Diagrams Diagrams Dimension Print M18962-3Precaucion l Aviso DE
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