Lincoln Troubleshooting Vantage 500 Problems: Official Service Manual Insights

Page 33

 

E-3

TROUBLESHOOTING

E-3

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

FUNCTION PROBLEMS

Battery does not stay charged.

1.

Faulty battery .

 

2.

Faulty engine alternator.

 

3.

Loose or broken lead in charging circuit.

 

4.

Loose fan belt may need tightening.

 

 

 

Engine will not idle down to low

1.

Idler switch in HIGH idle position, make

speed.

 

sure switch is set to AUTO.

 

2.

External load on welder or auxiliary

 

 

power.

 

3.

Mechanical problem in idler solenoid

 

 

linkage.

 

4.

Faulty wiring in solenoid circuit.

 

5.

No or low voltage @ idle solenoid

 

6.

Faulty idler solenoid.

 

7.

Faulty, Weld Control PCB, Pull Coil

 

 

/Battery PCB

 

 

 

Engine will not go to high idle when

1.

Poor work lead connection to work.

attempting to weld.

2.

Broken idler solenoid spring.

 

 

3.

Welding Terminals switch in wrong

 

 

position.

 

4.

No open circuit voltage at output studs.

 

5.

Faulty, Pull Coil/Battery PCB or Weld

 

 

Control PCB.

Engine will not go to high idle when using

1.

Broken wire in auxiliary current sensor

auxiliary power.

 

wiring.

 

2.

Auxiliary power load is less than 100

 

 

watts.

 

3.

Faulty Pull Coil/Battery PCB or Weld

 

 

Control PCB.

 

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

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Vantage 500 CUMMINS

Image 33 Contents
Vantage 500 Cummins California Proposition 65 Warnings SafetyElectric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Thank You Table of Contents Vii Input Diesel Engine InstallationLocation / Ventilation Safety PrecautionsStoring StackingLifting High Temperature OperationHigh Altitude Operation TowingBattery Connection OIL PRE-OPERATION Engine ServiceEngine Coolant Fuel USE Diesel Fuel onlyWelding Terminals Auxiliary Power Receptacles Remote ControlStandby Power Connections OutputFigure A.2 Connection of the Vantage to Premises Wiring Connection of AN LN-23P Wire Feeder to the Vantage Connection of Lincoln Electric Wire FeedersConnection of LN-7, LN-8 or LN-742 to the Vantage Connection of LN-15 to the VantageConnection of Prince XL Spool GUN to the Vantage Connection of the LN-25 to the VantageSafety Instructions OperationGeneral Description Controls and Settings Idler Switch Battery Charging LightOIL Pressure Gauge Engine ProtectionAuxiliary Power Controls Engine Operation Starting the EngineStopping the Engine BREAK-IN Period Engine BREAK-INWelder Operation For Tungsten Electrodes Vantage Settings When Using the K930-2 TIG ModuleAuxiliary Power Operation Operation Accessories Optional Field Installed AccessoriesK767-2 Four Wheeled Steerable Yard Trailer Maintenance Routine and Periodic MaintenanceEngine Maintenance Battery Handling Fuel FiltersCooling System Welder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingPossible Areas Recommended Misadjustments Course of ActionPossible Areas Function ProblemsProblems Possible Areas Vangage 500 Cummins Wiring Diagram DiagramsConnection Diagram DIAGRAMSF-2Diagram Commander / K867 / K775 / LN-7 Connection DiagramDiagrams Diagrams Commander / K867 / LN-8 Connection Diagram Diagrams Diagrams Connection Engine Welders /LN-8 Connection DiagramDiagrams Diagrams Diagrams Diagrams M18962-3 Dimension PrintPrecaucion l Aviso DE
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