Emerson VISSION 20/20 service manual Slide Valve Trouble Shooting Guide, Problem Reason Solution

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Slide Valve Trouble Shooting Guide

Problem

Reason

Solution

The actuator cannot be cali- brated

The actuator goes into cali- bration mode spontaneously

The actuator goes into calibra- tion mode every time power is restored after a power loss

Dirt or debris is blocking one or both optocoupler slots

The photochopper fence extends less than about half way into the optocoupler slots

The white calibrate wire in the grey Turck cable is grounded

Dirt and/or condensation on the position sensor boards are causing it to malfunction

The calibrate button is stuck down

The position sensor has failed

Push button is being held down for more that ¾ second when going through the calibration proce- dure

The white calibrate wire in the grey Turck cable is grounding intermit- tently

A very strong source of electro- magnetic interference (EMI), such as a contactor, is in the vicinity of the actuator or grey cable

There is an intermittent failure of the position sensor

The motor brake is not working properly (see theory section above.)

Clean the optocoupler slots with a Q-Tip and rubbing al- cohol.

Adjust the photochopper so that the fence extends further into the optocoupler slots. Make sure the motor brake operates freely and the pho- tochopper will not contact the optocouplers when the shaft is pressed down.

Tape the end of the white wire in the panel and make sure that it cannot touch metal

Clean the boards with an elec- tronics cleaner or compressed air.

Try to free the stuck button.

Replace the actuator.

Depress the button quickly and then let go. Each ¾ sec- ond the button is held down counts as another press.

Tape the end of the white wire in the panel and make sure that it cannot touch metal.

Increase the distance between the EMI source and the actua- tor.

Install additional metal shield- ing material between the EMI source and the actuator or cable.

Replace the actuator.

Get the motor brake to where it operates freely and recali- brate.

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Contents Control Panel Page Important Note Page Touch Screen LCD Display Optional Analog Input Jumper Tables Standard Vilter Warranty Page Operational Flow Charts Page Proper Wire Sizing Voltage SourceVoltage Source Grounding Mixing Voltages Wiring Methods DON’T Touch Screen Description Type Liquid Injection #2 Output Not Defined Page Analog Inputs Page Compressor VFD 20 mA Condenser VFD Slide Valve Position Menu Button Touch Screen LCD DisplayMain Screen Indicators LOG on ButtonMenu Screen Page Compressor Control Time Proportioning Control Auto-Cycle Setpoints Other Setpoints That Might be Required for Motor PID Control Pump-down Pull-down Misc. Control Page Page Alarms and Trips Screen Page Alarms and Trips Page Timers Page Timers Service Options Instrument Calibration Slide Calibration Remove Cover Press Down On Photochopper Command Shaft Rotation Capacity Volume INC DEC CCW Slide Valve Operation Slide Valve Trouble Shooting Guide Problem Reason SolutionProblem Replace the actuator. See above Trend Chart Event List Screen Input / Output States Configuration Screens Page Page Maintenance Screen Log In Screen Screen to Add Users User Level Suction Pressure SP#1 Fail Percent Volume FailLow Control Temperature Fail Suction Pressure SP#2 FailLow Oil Pressure Fail Auxiliary Safety#1 Input FailLow Start Oil Pressure Fail Low Oil Injection Temp FailVission 20/20 Troubleshooting Guide Dipswitches Digital & Analog BoardsDipswitch Position Digital Output #2 Digital Input Digital Input/Output #1 Digital Input/Output #2 POSITION-1 JP-16 JP-19 JP-22 JP-27 JP-28 JP-29 JP-30 JP-31 POSITION-2 Jumper Position Analog Output Optional Analog Input Jumper Tables Channel #6 Signal Page EmersonClimate.com