Emerson VISSION 20/20 service manual Problem

Page 51

Problem

The actuator does not trans- mit the correct position after a power loss

There is a rapid clicking noise when the motor is operating

The motor operates in one direc- tion only

The motor will not move in either direction

The motor runs intermittently, several minutes on, several min- utes off

Reason

The motor was manually moved while the position sensor was not powered.

The motor brake is not working properly

The position sensor’s EEPROM memory has failed

The photochopper is misaligned with the slotted optocouplers

The photochopper is positioned too low on the motor shaft.

A motor bearing has failed

There is a loose connection in the screw terminal blocks

There is a loose or dirty connection in the yellow Turck cable

The position sensor has failed

There is a broken motor lead or winding

The thermal switch has tripped because the motor is overheated

Any of the reasons listed in “The motor operates in one direction only”

The command shaft is jammed

Broken gears in the gearmotor

Motor is overheating and the ther- mal switch is tripping

Solution

Recalibrate.

Get the motor brake to where it operates freely and then recalibrate.

Replace the actuator.

Try to realign or replace the actuator.

Adjust the photochopper so that the fence extends further into the optocoupler slots.

Replace the actuator.

Tighten.

Clean and tighten.

Replace the actuator.

Replace the actuator.

The motor will resume opera- tion when it cools. This could be caused by a malfunction- ing control panel. Consult the factory.

See above.

Free the command shaft.

Replace the actuator.

This could be caused by a malfunctioning control panel. Consult the factory.

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Contents Control Panel Page Important Note Page Touch Screen LCD Display Optional Analog Input Jumper Tables Standard Vilter Warranty Page Operational Flow Charts Page Voltage Source Proper Wire SizingVoltage Source Grounding Mixing Voltages Wiring Methods DON’T Touch Screen Description Type Liquid Injection #2 Output Not Defined Page Analog Inputs Page Compressor VFD 20 mA Condenser VFD Slide Valve Position Touch Screen LCD Display Main ScreenMenu Button LOG on Button IndicatorsMenu Screen Page Compressor Control Time Proportioning Control Auto-Cycle Setpoints Other Setpoints That Might be Required for Motor PID Control Pump-down Pull-down Misc. Control Page Page Alarms and Trips Screen Page Alarms and Trips Page Timers Page Timers Service Options Instrument Calibration Slide Calibration Remove Cover Press Down On Photochopper Command Shaft Rotation Capacity Volume INC DEC CCW Slide Valve Operation Problem Reason Solution Slide Valve Trouble Shooting GuideProblem Replace the actuator. See above Trend Chart Event List Screen Input / Output States Configuration Screens Page Page Maintenance Screen Log In Screen Screen to Add Users User Level Suction Pressure SP#2 Fail Percent Volume FailLow Control Temperature Fail Suction Pressure SP#1 FailLow Oil Injection Temp Fail Auxiliary Safety#1 Input FailLow Start Oil Pressure Fail Low Oil Pressure FailVission 20/20 Troubleshooting Guide Digital & Analog Boards DipswitchesDipswitch Position Digital Output #2 Digital Input Digital Input/Output #1 Digital Input/Output #2 POSITION-1 JP-16 JP-19 JP-22 JP-27 JP-28 JP-29 JP-30 JP-31 POSITION-2 Jumper Position Analog Output Optional Analog Input Jumper Tables Channel #6 Signal Page EmersonClimate.com