Lincoln Electric IM805 manual Lifting, High Altitude Operation, High Temperature Operation, Towing

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A-3

INSTALLATION

A-3

LIFTING

The Vantage lift bale should be used to lift the machine. The Vantage is shipped with the lift bale retracted. Before attempting to lift the Vantage the lift bale must be secured in a raised position. Secure the lift bale as follows:

a.Open the engine compartment door.

b.Locate the 2 access holes on the upper middle region of compartment wall just below the lift bale.

c.Use the lifting strap to raise the lift bale to the full upright position. This will align the mounting holes on the lift bale with the access holes.

d.Secure the lift bale with 2 thread forming screws. The screws are provided in the shipped loose parts bag.

WARNING

Lift only with equipment of adequate lifting capacity.

Be sure machine is stable when lifting.

Do not lift this machine using lift bale if it is equipped with a heavy accessory such as trailer or gas cylinder.

FALLING

• Do not lift machine if lift bale is

EQUIPMENT can

damaged.

cause injury.

• Do not operate machine while

 

suspended from lift bale.

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HIGH ALTITUDE OPERATION

At higher altitudes, output derating may be necessary. For maximum rating, derate the welder output 5% for every 300 meters (984 ft.) above 1500 meters (4920 ft.). For output of 500A and below, derate the welder output 5% for every 300 meters (984 ft.) above 2100 meters (6888 ft.).

Contact a Deutz Service Representative for any engine adjustments that may be required.

HIGH TEMPERATURE OPERATION

At temperatures above 40°C (104°F), output voltage derating may be necessary. For maximum output current ratings, derate welder voltage rating 2 volts for every 10°C (21°F) above 40°C (104°F).

TOWING

The recommended trailer for use with this equipment for road, in- plant and yard towing by a vehicle (1) is Lincoln’s K953-1. If the user adapts a non-Lincoln trailer, he must assume responsibility that the method of attachment and usage does not result in a safety hazard nor damage the welding equipment. Some of the factors to be considered are as follows:

1.Design capacity of trailer vs. weight of Lincoln equipment and likely additional attachments.

2.Proper support of, and attachment to, the base of the welding equipment so that there will be no undue stress to the trailer’s framework.

3.Proper placement of the equipment on the trailer to insure stability side to side and front to back when being moved and when standing by itself.

4.Typical conditions of use, such as travel speed, roughness of surface on which the trailer will be operated, and environmental conditions.

5.Proper preventative maintenance of trailer.

6.Conformance with federal, state and local laws (1) .

(1)Consult applicable federal, state and local laws regarding specific requirements for use on public highways.

VEHICLE MOUNTING

WARNING

Improperly mounted concentrated loads may cause unstable vehicle handling and tires or other components to fail.

Only transport this Equipment on serviceable vehicles which are rated and designed for such loads.

Distribute, balance and secure loads so vehicle is stable under conditions of use.

Do not exceed maximum rated loads for components such as suspension, axles and tires.

Mount equipment base to metal bed or frame of vehicle.

Follow vehicle manufacture’s instructions.

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Vantage 500 DEUTZ

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Contents Vantage 500 Deutz California Proposition 65 Warnings SafetyElectric Shock can kill Welding Sparks can cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Vii Installation Location / Ventilation InstallationSafety Precautions Towing High Temperature OperationLifting High Altitude OperationEngine BREAK-IN PRE-OPERATION Engine ServiceEngine Cooling System Welding Terminals 5INSTALLATIONA-5Output Remote ControlAuxiliary Power Receptacles Standby Power ConnectionsFigure A.2 Connection of the Vantage to Premises Wiring Connection of LN-15 to the Vantage Connection of Lincoln Electric Wire FeedersConnection of AN LN-23P Wire Feeder to the Vantage Connection of LN-7, LN-8 or LN-742 to the VantageVantage 500 Deutz Connection of the LN-25 to the VantageGeneral Description Safety InstructionsOperation RUN Controls and SettingsWelding Controls Items 9 through Stopping the Engine Auxiliary Power ControlsEngine Operation Starting the EngineWelder Operation For Tungsten Electrodes OperationAuxiliary Power Operation Operation Optional Field Installed Accessories AccessoriesEngine Maintenance MaintenanceRoutine and Periodic Maintenance Secondary Fuel Filter Fuel PRE-FILTER/WATER Separator AssemblyFuel Filters Water Separator ElementCooling System Cooling Blower Belt Battery HandlingWelder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingPossible Areas Misadjustments Course of ActionFunction Problems 500 Connection Diagram DIAGRAMSF-2Diagram Commander / K867 / K775 / LN-7 Connection DiagramDiagrams Diagrams Commander / K867 / LN-8 Connection Diagram Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Dimension Print Vantage 500 Deutz Inflammable Votre corps Avec des pièces sous tension Insulate yourself from workGround MojadaDébranchez le courant avant Utilisez un ventilateur ou un Keep your head out of fumes Turn power off before servicingGuards off Humos. Utilice ventilación o Servicio Aspiración para gases