Lincoln Electric IM805 manual Function Problems

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E-3	TROUBLESHOOTING	E-3

PROBLEMS	POSSIBLE AREAS OF	RECOMMENDED
(SYMPTOMS)	MISADJUSTMENT(S)	COURSE OF ACTION

FUNCTION PROBLEMS

Battery does not stay charged.	1.	Faulty battery .
	2.	Faulty engine alternator.
	3.	Loose or broken lead in charging circuit.
	4.	Loose fan belt may need tightening.

No welding output or auxiliary output.	1.	Broken lead in rotor circuit.
	2.	Faulty field diode module.
	3.	Faulty Weld Control P.C. Board.
	4.	Faulty rotor.

Welder has some/ no output and no	1.	Faulty remote kit.
control. Auxiliary output OK	2.	Faulty output control potentiometer.
	2.	Faulty output control potentiometer.
	3.	Faulty output control wiring.
	4.	Faulty Weld Control PCB, Pull
		Coil/Battery PCB or Chopper PCB.

No welding output. Auxiliary output OK.	1.	WELDING TERMINALS switch in wrong
		position,be sure to place switch in
		WELDING TERMINALS ALWAYS ON
		position.
	2.	Faulty Weld Control PCB, Pull
		Coil/Battery PCB or Chopper PCB.

No auxiliary power.	1.	Open breakers.
	2.	Faulty receptacle.
	3.	Faulty auxiliary circuit wiring.
	4.	GFCI tripped.

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

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Vantage 500 DEUTZ

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Contents Vantage 500 Deutz California Proposition 65 Warnings SafetyElectric Shock can kill Welding Sparks can cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Vii Installation Installation Safety PrecautionsLocation / Ventilation Lifting High Temperature OperationHigh Altitude Operation TowingPRE-OPERATION Engine Service Engine Cooling SystemEngine BREAK-IN Welding Terminals 5INSTALLATIONA-5Auxiliary Power Receptacles Remote ControlStandby Power Connections OutputFigure A.2 Connection of the Vantage to Premises Wiring Connection of AN LN-23P Wire Feeder to the Vantage Connection of Lincoln Electric Wire FeedersConnection of LN-7, LN-8 or LN-742 to the Vantage Connection of LN-15 to the VantageVantage 500 Deutz Connection of the LN-25 to the VantageSafety Instructions OperationGeneral Description RUN Controls and SettingsWelding Controls Items 9 through Engine Operation Auxiliary Power ControlsStarting the Engine Stopping the EngineWelder Operation For Tungsten Electrodes OperationAuxiliary Power Operation Operation Optional Field Installed Accessories AccessoriesMaintenance Routine and Periodic MaintenanceEngine Maintenance Fuel Filters Fuel PRE-FILTER/WATER Separator AssemblyWater Separator Element Secondary Fuel FilterCooling System Cooling Blower Belt Battery HandlingWelder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingPossible Areas Misadjustments Course of ActionFunction Problems 500 Connection Diagram DIAGRAMSF-2Diagram Commander / K867 / K775 / LN-7 Connection DiagramDiagrams Diagrams Commander / K867 / LN-8 Connection Diagram Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Dimension Print Vantage 500 Deutz Ground Insulate yourself from workMojada Inflammable Votre corps Avec des pièces sous tensionGuards off Keep your head out of fumes Turn power off before servicingHumos. Utilice ventilación o Servicio Aspiración para gases Débranchez le courant avant Utilisez un ventilateur ou un