VANTAGE 500 WIRING DIAGRAM (DEUTZ)
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| STATOR AUXILIARY WINDINGS | ||
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| 6A |
| 3 |
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| POS |
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| W7 |
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| W4 & W5 | W2 & W3 | W1 & W6 |
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| W8 |
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| 6 | 5 5A |
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| 20A |
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| RECTIFIER |
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| 206C |
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| NEG |
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| 9 |
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| + |
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| B6 |
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| LEFT SIDE | B3 |
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| NEG |
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| BRIDGE |
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| CB1 32A |
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| 204S |
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| NEG |
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| 3 3A |
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| 50MV=400AMPS |
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| CHOPPER |
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| NEG |
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| 50A |
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| B5 |
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| PCB6 |
| B2 |
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| 12 |
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| 5A | INSULATED | |||||
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| SILVER |
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| 206S |
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| CB3 |
| 5B |
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| 5B | NEUTRAL | ||||
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| B4 | B8 B7 | B1 |
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| J12 |
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| 5C | STUD ON | |||
| + |
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| W3 | W2 |
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| 115/230V | 12 | BOTTOM | ||||
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| RIGHT OF | ||||||
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| W3 | W2 |
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| 9 |
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| 5E | CONTROL |
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| R4 |
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| B7 |
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| 23 |
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| 20A | HOT (GOLD) |
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| 31 5H | BOX | |||
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| 8 |
| SILVER | 5E |
| 11 | J10 |
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| B8 |
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| 25 |
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| 206A 206B |
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| STATOR |
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| CB2 |
| J11 |
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| POS | POS |
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| WELD |
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| 5C |
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| GROUND STUD |
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| W4 | WINDINGS | W1 |
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| 6A |
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| W4 | W1 |
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| GROUND STUD ON |
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| GROUND STUD ON | 6B |
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| ON OUTPUT PANEL |
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| NEG | NEG |
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| CONTROL PANEL |
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| RECEPTACLE PANEL | 50A | 8 |
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| W5 |
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| W6 |
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| HOT (GOLD) |
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| 11 |
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| W9 |
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| W5 |
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| CB4 |
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| 208C |
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| W10 |
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| MODE SELECTOR |
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| BYPASS |
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| L1 CHOKE |
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| SWITCH | STATOR 42V WINDING |
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| 208 | FILTER |
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| B6 |
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| B3 |
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| S5 |
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| 10A |
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| ASSEMBLY |
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| RIGHT SIDE |
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| 214 CV 1 |
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| 42 |
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| 218 | 2 |
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| CB6 |
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| 208B |
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| CHOPPER |
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| PIPE | A |
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| 42B |
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| 32A |
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| 208A |
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| B5 |
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| B2 |
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| CC 3 | 41 |
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| AUXILIARY GROUND STUD, BOTTOM |
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| 220 | 4 |
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| B8 B7 |
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| TIG | 222 |
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| 42A |
| CENTER OF CONTROL BOX |
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| B4 | B1 |
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| 32 |
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| SWITCH SHOWN IN |
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| B7 |
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| 23A |
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| 41A |
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| 6 |
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Vantage |
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| 14A |
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POSITIVE POLARITY |
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| B8 |
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| 25A |
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POSITION |
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| 208B |
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| 13A |
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| TO THE LAMINATION | 200A |
| 200 |
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| J54 |
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| POS |
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| 201 |
| 200B |
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| 13 14NEG | NEG |
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| BRUSH- |
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| SHUTDOWN SOLENOID |
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| BRUSH | + |
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| POLARITY 21 |
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| 3200MFD |
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| 5H |
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| SWITCH |
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| 32 |
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| - |
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| 41A |
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| ROTOR |
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| 42A |
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| WHT |
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| 206A |
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| POSITIVE BRUSH CONNECTED |
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| RED |
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| TO SLIP RING NEAREST |
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| BLK |
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500 |
| J |
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| 201 | 201A |
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| 1 | 2 | 3 | 4 |
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115VAC |
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| WELDING TERMINAL |
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A |
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| OUTPUT CONTROL | PINCH POT |
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| + | - |
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| 232M |
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| CONTROL SWITCH |
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42VAC | I |
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K |
| 42A |
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| CCW |
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| 10K |
| SHOWN IN "ALWAYS ON" POSITION |
| 4 |
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DEUTZ | WORK | H |
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| HOUR METER |
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| VIEWED |
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| VIEWED FROM BACK |
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| CB5 |
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| 231 | SENSOR & SWITCH |
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AMPHENOL 1 |
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| REMOTE | F |
| 76B |
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| 2A |
| 2 |
| 232R |
| 262A |
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| CONTROL |
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| BACK |
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| START BUTTON |
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| CONTACTOR | G |
| 75B |
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| 77 | 76 | 75 | 277 | 278 | 279 |
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| OIL PRESSURE |
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| GROUND | B |
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| 238A |
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| SWITCH |
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| AMPHENOL 2 |
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| OIL |
| OIL |
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| 228 | SENSOR | 234 |
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| AMMETER |
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| VOLTMETER |
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| FUEL |
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| 235 |
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| A | 77B | 77A |
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| 232R |
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| PRESSURE | TEMPERATURE |
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| 236A |
| 236B |
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| G | WK |
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| REMOTE | 76A |
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| OIL TEMPERATURE |
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| CONTROL | B | 76B | 75A |
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| 4 | 1 | 4 | 1 | 4 | 1 |
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| RUN/STOP SWITCH |
| RUN |
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| CONTACTOR C | 75B |
| 2A |
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| M1 | M3 | M5 | M9 |
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| M1 M3 | M5 | M9 |
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| 243 | 247 |
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| J53 |
| J52 |
| J51 |
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| STOP |
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| SENSOR & SWITCH |
| |||||||||||
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| D | 2B |
| 4A |
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| M2 | M4 | M6 | M10 |
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| M2 | M4 | M6 | M10 |
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| GOLD | GOLD |
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| 232B |
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| SHOWN IN "RUN" POSITION |
| 232H |
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| SWITCH |
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| E | 4B |
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| 12VDC |
| 232C |
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| 241 | SENSOR | 235 |
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| GROUND |
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| ALT | ENG |
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| INSULATED | 232K |
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| 232A | 232F |
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| PROT |
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| STUD |
| 232M |
| 232B | 5M | 232C | 5L | 232K | 5K |
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| SILVER | SILVER |
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| 228 |
| 241 |
| 229 |
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| 229 | FUEL LVL. |
| |||
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| 5J | SENSOR |
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| 405B |
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| 232N |
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| 405B |
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| 232A |
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| |
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| M6 |
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| M9 | M10 | 214 |
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| 218 |
| 220 | 222 | M1 | M3 | M9 |
| M10 | 25 |
| 25A | 23A | 208B |
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| 405A |
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| 23 | 14 |
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| 238A |
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| |||||||||||||||||
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| M1 | M2 | M3 | M4 | M5 | 77 |
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| 279 | 278 | 277 |
| M6 | M2 | M4 | M5 |
| 260 |
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| 231 |
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| 76 | 75 |
| 250 | 250 | 256 | 13 |
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| 1 |
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| 5 | 1 |
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| 8 |
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| 8 |
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| 265 |
| 281 |
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| + |
| |
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| 5M | 5K | 5S |
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| STARTER |
| |||||||
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| PERIPHERAL BD |
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| ||||||||||||
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| 9 |
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| 1 | 6 |
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| 9 |
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| 16 |
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| 5T 5L | 5J |
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| 5S 232N |
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| ||||||||
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| 6 |
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| J5 |
| 10 |
| J7 |
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| 6 | J4 |
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| 10 |
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| J3 |
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| PCB1 |
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| PROGRAMMING |
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| 238 | STARTING | SOLENOID | 12V BATTERY | ||||||||
| 3 TURNS |
| VOLT METER | CONTROL, MODE SEL. |
|
| AMMETER | CHOPPER,POWER,PWM,THERMAL |
|
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| 1 | 3 |
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| B4 B3 B2 B1 |
|
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| MOTOR |
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| |||||||||||||||||||||
| WELD BOARD | TOROID |
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| 270 | 262A | 405A | 405 403 | 5T | 234 | 243 | 239 271 | 247 | 4 J30 | 6 | STUD ON LEFT SIDE |
|
|
| 405 | 270 | 403 |
|
| SENSE | EXC |
| - |
| ||||||||||||
| THRU |
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| PULL COIL BD |
|
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| |||||||||||||||||||||||||||||||
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| 3 TURNS |
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| 232F |
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| |
| TOROID |
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| THRU |
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| 12 VOLT GROUND |
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| 239 |
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| PCB3 |
| 76A | 500 2 77A 4 75A |
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| BACK OF CONTROL BOX | 5N |
| 1 | 281 | 200 | 271 | 4 | PCB8 |
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| POS NEG |
| 5F |
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| 16 |
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| 9 | 12 |
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| + - |
| ALTERNATOR |
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| 206S | 2 |
| J6 | 16 |
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| 9 |
| J1 |
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| J2 | 12 |
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| 7 | 8 | J31 |
| 1 | 6 | J32 |
| 1 |
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| ENGINE BLOCK | |||
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| 281 |
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| 204S | 1 | SHUNT |
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| AMPHENOL,I.D. |
| ENGINE,PERIPHERAL |
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| 1 |
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| 5 |
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| 8 |
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| 6 |
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| J43 |
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| 8 |
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| 1 |
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| 5N |
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| ENGINE SUPPORT | A.02 | |
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| LEFT SIDE | ||
G4342
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific dia- gram for your particular machine is pasted inside the machine on one of the enclosure panels.
DIAGRAMS ENHANCED DIAGRAM