Lincoln Electric IM805 manual HOW to USE Troubleshooting Guide

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TROUBLESHOOTING

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HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three- step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMPTOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION

This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

Vantage 500 DEUTZ

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Contents Vantage 500 Deutz California Proposition 65 Warnings SafetyElectric Shock can kill Welding Sparks can cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Vii Installation Safety Precautions InstallationLocation / Ventilation Towing High Temperature OperationLifting High Altitude OperationEngine Cooling System PRE-OPERATION Engine ServiceEngine BREAK-IN Welding Terminals 5INSTALLATIONA-5Output Remote ControlAuxiliary Power Receptacles Standby Power ConnectionsFigure A.2 Connection of the Vantage to Premises Wiring Connection of LN-15 to the Vantage Connection of Lincoln Electric Wire FeedersConnection of AN LN-23P Wire Feeder to the Vantage Connection of LN-7, LN-8 or LN-742 to the VantageVantage 500 Deutz Connection of the LN-25 to the VantageOperation Safety InstructionsGeneral Description RUN Controls and SettingsWelding Controls Items 9 through Stopping the Engine Auxiliary Power ControlsEngine Operation Starting the EngineWelder Operation For Tungsten Electrodes OperationAuxiliary Power Operation Operation Optional Field Installed Accessories AccessoriesRoutine and Periodic Maintenance MaintenanceEngine Maintenance Secondary Fuel Filter Fuel PRE-FILTER/WATER Separator Assembly Fuel Filters Water Separator ElementCooling System Cooling Blower Belt Battery HandlingWelder / Generator Maintenance HOW to USE Troubleshooting Guide TroubleshootingPossible Areas Misadjustments Course of ActionFunction Problems 500 Connection Diagram DIAGRAMSF-2Diagram Commander / K867 / K775 / LN-7 Connection DiagramDiagrams Diagrams Commander / K867 / LN-8 Connection Diagram Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Dimension Print Vantage 500 Deutz Inflammable Votre corps Avec des pièces sous tension Insulate yourself from workGround MojadaDébranchez le courant avant Utilisez un ventilateur ou un Keep your head out of fumes Turn power off before servicingGuards off Humos. Utilice ventilación o Servicio Aspiración para gases