Lincoln Electric IM805 manual Auxiliary Power Operation

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B-7

OPERATION

B-7

CV-WIRE MODE

Connect a wire feeder to the Vantage and set welder controls according to the instructions listed earlier in this section.

The Vantage in the ”CV-WIRE” position, permits it to be used with a broad range of flux cored wire (Innershield and Outershield) electrodes and solid wires for MIG welding (gas metal arc welding). Welding can be finely tuned using the “ARC CONTROL”. Turning the ARC CONTROL clockwise from - 10(soft) to +10(crisp) changes the arc from soft and washed-in to crisp and narrow. It acts as an inductance/pinch control. The proper setting depends on the procedure and operator preference. Start with the knob set at 0.

For any electrodes, the procedures should be kept within the rating of the machine. For additional electrode information, See www.lincolnelectric.com or the appropriate Lincoln publication.

ARC GOUGING

For optimal performance when arc gouging, set the Vantage “WELD MODE” switch to the “CC - STICK” position, and the “ARC CONTROL” to 10.

Set the “OUTPUT” knob to adjust output current to the desired level for the gouging electrode being used according to the ratings in the following table:

*Maximum current setting is limited to the Vantage maximum of 575 Amps.

 

ELECTRODE

CURRENT RANGE

 

DIAMETER

(DC, electrode positive)

 

(1/8”)

30-60 Amps

 

(5/32”)

90-150 Amps

 

(3/16”)

200-250 Amps

 

(1/4”)

300-400 Amps

 

(5/16”)

350-450 Amps

 

(3/8”)

450-575 Amps*

 

 

 

PARALLELING

When paralleling machines in order to combine their outputs, all units must be operated in the CC - STICK mode only at the same output settings. To achieve this turn the WELD MODE switch to the CC - STICK position. Operation in other modes may produce erratic outputs, and large output imbalances between the units.

AUXILIARY POWER OPERATION

Start the engine and set the IDLER control switch to the desired operating mode. Full power is available regardless of the welding control settings, if no welding current is being drawn.

The auxiliary power of the Vantage consists of two 20 Amp- 120VAC (5-20R) GFCI duplex receptacles and one 50 Amp- 120/240 VAC (14-50R) receptacle. The 120/240VAC receptacle can be split for single phase 120 VAC operation.

The auxiliary power capacity is 12,000 watts of 60 Hz, single phase power. The auxiliary power capacity rating in watts is equivalent to volt-amperes at unity power factor. The maximum permissible current of the 240 VAC output is 50 A. The 240 VAC output can be split to provide two separate 120 VAC outputs with a maximum permissible current of 50 A per output to two separate 120 VAC branch circuits. Output voltage is within ± 10% at all loads up to rated capaci

NOTE: The two 120V GFCI receptacles and the two 120V circuits of the 120/240V receptacle are connected to different phases and cannot be paralleled.

The auxiliary power receptacles should only be used with three wire grounded type plugs or approved double insulated tools with two wire plugs.

The current rating of any plug used with the system must be at least equal to the current capacity of the associated receptacle.

SIMULTANEOUS WELDING AND AUXILIARY POWER LOADS

It must be noted that the above auxiliary power ratings are with no welding load. Simultaneous welding and power loads are specified in table B.4. The permissible currents shown assume that current is being drawn from either the 120 VAC or 240 VAC supply (not both at the same time).

Vantage 500 DEUTZ

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Contents Vantage 500 Deutz Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Vii Installation Installation Safety PrecautionsLocation / Ventilation High Temperature Operation LiftingHigh Altitude Operation TowingPRE-OPERATION Engine Service Engine Cooling SystemEngine BREAK-IN 5INSTALLATIONA-5 Welding TerminalsRemote Control Auxiliary Power ReceptaclesStandby Power Connections OutputFigure A.2 Connection of the Vantage to Premises Wiring Connection of Lincoln Electric Wire Feeders Connection of AN LN-23P Wire Feeder to the VantageConnection of LN-7, LN-8 or LN-742 to the Vantage Connection of LN-15 to the VantageConnection of the LN-25 to the Vantage Vantage 500 DeutzSafety Instructions OperationGeneral Description Controls and Settings RUNWelding Controls Items 9 through Auxiliary Power Controls Engine OperationStarting the Engine Stopping the EngineWelder Operation Operation For Tungsten ElectrodesAuxiliary Power Operation Operation Accessories Optional Field Installed AccessoriesMaintenance Routine and Periodic MaintenanceEngine Maintenance Fuel PRE-FILTER/WATER Separator Assembly Fuel FiltersWater Separator Element Secondary Fuel FilterBattery Handling Cooling System Cooling Blower BeltWelder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideMisadjustments Course of Action Possible AreasFunction Problems 500 DIAGRAMSF-2 Connection DiagramCommander / K867 / K775 / LN-7 Connection Diagram DiagramDiagrams Diagrams Commander / K867 / LN-8 Connection Diagram Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Dimension Print Vantage 500 Deutz Insulate yourself from work GroundMojada Inflammable Votre corps Avec des pièces sous tensionKeep your head out of fumes Turn power off before servicing Guards offHumos. Utilice ventilación o Servicio Aspiración para gases Débranchez le courant avant Utilisez un ventilateur ou un