Lincoln Electric IM805 manual Welder / Generator Maintenance

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D-4

MAINTENANCE

D-4

CHARGING THE BATTERY

When you charge, jump, replace, or otherwise connect battery cables to the battery, be sure the polarity is correct. Improper polarity can damage the charging circuit. The Vantage positive (+) battery terminal has a red terminal cover.

If you need to charge the battery with an external charger, disconnect the negative cable first, then the positive cable before you attach the charger leads. after the battery is charged, reconnect the positive battery cable first and the negative cable last. Failure to do so can result in damage to the internal charger

components.

Follow the instructions of the battery charger manufacturer for proper charger settings and charging time.

WELDER / GENERATOR

MAINTENANCE

STORAGE

Store the Vantage in clean, dry protected areas.

CLEANING

Blow out the generator and controls periodically with low pressure air. do this at least once a week in particularly dirty areas.

NAMEPLATES / WARNING DECALS

MAINTENANCE

Whenever routine maintenance is performed on this machine - or at least yearly - inspect all nameplates and labels for legibility. Replace those which are no longer clear. Refer to the parts list for the replacement item number.

BRUSH REMOVAL AND REPLACEMENT

It is normal for the brushes and slip rings to wear and darken slightly. Inspect the brushes when a generator overhaul is necessary.

WARNING

Do not attempt to polish slip rings while the engine is running.

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Table D.1 Engine Maintenance Components

ITEM

MAKE

PART NUMBER

 

 

 

Air Cleaner Element

Donaldson

P181052

 

AC

A302C

 

 

 

Cooling Blower Belt

Lincoln

T13536-3

 

Gates

7585

 

 

 

Oil Filter Element

Deutz

1174418

 

Purolator

PER2168

 

Napa

1820

 

Fram

PH3776

 

 

 

Fuel Filter Element

Deutz

1174423

 

Purolator

PC42

 

Napa

3358

 

Fram

P4102

 

 

 

Water Separator Element

Lincoln

M16890-C

 

Stanadyne

31572

 

 

 

Fuel Pre-Filter Screen

Lincoln

M16890-B

 

Stanadyne

29575

 

 

 

Battery

 

BCI

 

 

Group

 

 

34

 

 

 

Vantage 500 DEUTZ

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Contents Vantage 500 Deutz Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Vii Installation Installation Safety PrecautionsLocation / Ventilation High Altitude Operation High Temperature OperationLifting TowingPRE-OPERATION Engine Service Engine Cooling SystemEngine BREAK-IN 5INSTALLATIONA-5 Welding TerminalsStandby Power Connections Remote ControlAuxiliary Power Receptacles OutputFigure A.2 Connection of the Vantage to Premises Wiring Connection of LN-7, LN-8 or LN-742 to the Vantage Connection of Lincoln Electric Wire FeedersConnection of AN LN-23P Wire Feeder to the Vantage Connection of LN-15 to the VantageConnection of the LN-25 to the Vantage Vantage 500 DeutzSafety Instructions OperationGeneral Description Controls and Settings RUNWelding Controls Items 9 through Starting the Engine Auxiliary Power ControlsEngine Operation Stopping the EngineWelder Operation Operation For Tungsten ElectrodesAuxiliary Power Operation Operation Accessories Optional Field Installed AccessoriesMaintenance Routine and Periodic MaintenanceEngine Maintenance Water Separator Element Fuel PRE-FILTER/WATER Separator AssemblyFuel Filters Secondary Fuel FilterBattery Handling Cooling System Cooling Blower BeltWelder / Generator Maintenance Troubleshooting HOW to USE Troubleshooting GuideMisadjustments Course of Action Possible AreasFunction Problems 500 DIAGRAMSF-2 Connection DiagramCommander / K867 / K775 / LN-7 Connection Diagram DiagramDiagrams Diagrams Commander / K867 / LN-8 Connection Diagram Diagrams Diagrams Engine Welders /LN-8 Connection Diagram Diagrams Diagrams Diagrams Diagrams Dimension Print Vantage 500 Deutz Mojada Insulate yourself from workGround Inflammable Votre corps Avec des pièces sous tensionHumos. Utilice ventilación o Servicio Aspiración para gases Keep your head out of fumes Turn power off before servicingGuards off Débranchez le courant avant Utilisez un ventilateur ou un