Teledyne 9700 instruction manual Combustible Analyzer

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Flue Gas Analysis System

Theory of Operation 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.2Combustible Analyzer

The detector assembly and resistors R7 and R8 form a Wheatstone Bridge. The signal for the bridge is taken from the junction of R7 and R8 for the reference signal which is applied to A1—A3, and from the junction of the measuring (or active) and reference beads of the detector for the measuring signal which is applied to A1—2 (See drawing C-11751. Inte- grated circuit A1 is a differential amplifier whose output (at pin 1) is proportion l to the difference between the two input signals. Diodes D7 and D8 provide protection to amplifier A1 from high voltage spikes, transients that might be caused from the long lines connected to the detec- tor, etc.

The ZERO adjustment is made at the potentiometer P1. The adjust- ment is made by unbalancing the bridge. Potentiometer P1 is connected to the same supply voltage as the bridge with resistor R9 connected to the center of the reference side of the bridge. This arrangement provides sufficient unbalance voltage to compensate for the unbalance of the sensor.

Amplifier A1 is set up with a gain of about 20, nominally for 5% methane. The output at A1-1 is about 2 volts nominal full scale. One volt is picked off at the center of the SPAN potentiometer P2 in order to drive the voltage follower (the other half of A1) which provides isolation of the first-stage amplifier from the remainder of the circuitry. Resistor R32 and Capacitor C18 filter out any noise that might have come in on the detector lines, electrical transients, etc.. The output from A1—7 also provides an analog signal output that is selectable by varying the values of R28 and R29.

ALARM potentiometer P3 is the setpoint adjustment for the alarm. When the output from the gas amplifier goes higher than the setting of P3, transistor Q1 is turned on and relay K2 is energized, resulting in an alarm. A BUZZER toggle switch, when placed in the ALARM setting, allows an internal buzzer to sound, indicating that the unit has gone into alarm. Additionally, illumination of a red ALARM light indicates an alarm (while illumination of the green SAFE light indicates normal operation). If the AUTO/MAN toggle switch is set to MAN, the alarm latches and it is necessary to switch to Al, to AUTO to unlatch the alarm.

As noted previously, relay K2 is energized when an alarm occurs. With no alarm, the normally closed contact is closed and the normally open contact is open. When an alarm condition occurs, the contacts transfer and reverse their normal state.

TELEDYNE BROWN ENGINEERING

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Analytical Instruments

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Contents Model Flue Gas Analysis System Important Notice WarrantyTable of Contents Maintenance & Troubleshooting Flue Gas Analysis System IntroductionOverview Sample Conditioning General InformationSample Conditioning Oxygen Analyzer Section Standard FeaturesOxygen Analyzer Section General Information Optional Features General Information Combustible Gas Analyzer Section Combustible Gas Analyzer SectionGeneral Information Compound LEL Response Factor Operating Controls and Indicators Recessed Secondary Controls Meter TrimAnalog Output Current MAX Load Output Impedance Oxygen Analyzer Theory of OperationTheory of Operation Combustible Analyzer Detector Flue Gas Analysis System Theory of Operation Power InstallationOutput Signal Voltage Electrical ConnectionsInterconnection Diagram Output Signal Current Alarm and/or Control CircuitryInstallation Startup of Oxygen Analyzer OperationPreliminary Meter ZeroingInitial Calibration and Equilibration Flue Gas Analysis System Operational Calibration Procedure Routine Operational CalibrationStartup of Combustibles Analyzer Operation System Startup Span GasAnalyzer Startup Sample System StartupOperation Maintenance Flue Gas Analysis System Maintenance & TroubleshootingRoutine Maintenance Oxygen Cell ReplacementCell Warranty Water Strainer Spray NozzleFilter Condensate Trap Combustible SensorTroubleshooting PumpGeneral Oxygen Analyzer .2.2.1 Inability to Calibrate Inability to Calibrate Combustible Analyzer SectionNo Alarm With High Gas Level Lamp Failure Appendix SpecificationsOxygen Analysis Section Appendix ModelModel 9700 System Standard Unit Only Recommended Spare Parts ListReference Drawings Response of Combustible Sensor to Various Gases Appendix Model Supporting Equipment for Flue Gas Analysis Systems Figure A-1 Typical Dry Probe General Maintenance for CC-2B Series Pumps MaintenanceRepair Appendix Model Flue Gas Analysis System Figure A-3 Pump Assembly Flue Gas Analysis System Figure A-4 Replacing Flex-I-Liner Replacing the Liner in the Flex-I-Liner PumpFlue Gas Analysis System