Teledyne 9700 instruction manual Cell Warranty

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5 Maintenance & Troubleshooting

Model 9700

 

 

 

 

Note: Do not over-order or stockpile Micro-Fuel Cells. Only one cell per instrument should be kept in reserve.

When installing the oxygen cell in the probe housing, make certain that the shorting clip is re- moved and that the cell membrane is facing up (or outward). Do not install the oxygen cell upside down.

Caution: When replacing the oxygen cell, use care not to scratch the membrane covering the gold-plated electrode. If the membrane is ruptured or damaged in any way, the sensor must be re- placed.

The oxygen cell contains a caustic liquid (potassium hydroxide solu- tion). If the Teflon membrane is ruptured, the liquid in the cell can leak out. The liquid has a characteristic slippery feel and if contact with the skin or eyes occurs, wash with copious amounts of water and seek medical attention, if required.

Note: Do not install an oxygen cell into a system that is in storage or in a non-operating condition. The oxygen cell will commence the oxida- tion process and eventually will become useless as a sensor. Also, when the on-line system is shut down for a short time, every effort should be made to adjust the controls in the system to prevent air from coming into contact with the Micro-Fuel Cell.

5.1.3Cell Warranty

The A-3 Micro-Fuel Cell carries a warranty that covers its normal life expectancy. Cell warranty is for 6 months of continuous service in normal flue gas applications.

Customers having warranty claims should return the cell in question to the factory for evaluation. If it is determined that failure is due to faulty material or workmanship, the cell will be replaced free of charge.

Note: Evidence of tampering or abuse will render the warranty null and void. If the cell was working satisfactorily, but fails short of its warranty period, the customer will receive credit, on a prorated basis, towards the purchase of a replacement cell.

5-2

TELEDYNE BROWN ENGINEERING

Analytical Instruments

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Contents Model Flue Gas Analysis System Warranty Important NoticeTable of Contents Maintenance & Troubleshooting Overview Flue Gas Analysis SystemIntroduction General Information Sample ConditioningSample Conditioning Standard Features Oxygen Analyzer SectionOxygen Analyzer Section General Information Optional Features General Information Combustible Gas Analyzer Section Combustible Gas Analyzer SectionGeneral Information Compound LEL Response Factor Operating Controls and Indicators Analog Output Recessed Secondary ControlsMeter Trim Current MAX Load Output Impedance Theory of Operation Oxygen AnalyzerTheory of Operation Combustible Analyzer Detector Flue Gas Analysis System Theory of Operation Output Signal Voltage InstallationPower Electrical ConnectionsInterconnection Diagram Alarm and/or Control Circuitry Output Signal CurrentInstallation Preliminary OperationStartup of Oxygen Analyzer Meter ZeroingInitial Calibration and Equilibration Flue Gas Analysis System Operational Calibration Startup of Combustibles Analyzer ProcedureRoutine Operational Calibration Operation Analyzer Startup Span GasSystem Startup Sample System StartupOperation Routine Maintenance Flue Gas Analysis System Maintenance & TroubleshootingMaintenance Oxygen Cell ReplacementCell Warranty Filter Condensate Trap Spray NozzleWater Strainer Combustible SensorGeneral TroubleshootingPump Oxygen Analyzer .2.2.1 Inability to Calibrate Combustible Analyzer Section Inability to CalibrateNo Alarm With High Gas Level Lamp Failure Specifications AppendixAppendix Model Oxygen Analysis SectionRecommended Spare Parts List Model 9700 System Standard Unit OnlyReference Drawings Response of Combustible Sensor to Various Gases Appendix Model Supporting Equipment for Flue Gas Analysis Systems Figure A-1 Typical Dry Probe Repair General Maintenance for CC-2B Series PumpsMaintenance Appendix Model Flue Gas Analysis System Figure A-3 Pump Assembly Flue Gas Analysis System Replacing the Liner in the Flex-I-Liner Pump Figure A-4 Replacing Flex-I-LinerFlue Gas Analysis System