Teledyne 9700 Spray Nozzle, Water Strainer, Filter Condensate Trap, Combustible Sensor

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Flue Gas Analysis System

Maintenance & Troubleshooting 5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.1.4Spray Nozzle

It will be necessary to clean the mineral deposits from the spray nozzle periodically (see Figure 1). If water flow through the system dimin- ishes significantly, it is an indication that the nozzle is plugged. The nozzle can easily be <cleaned by removing it and soaking it in a 25% hydrochloric acid solution.

CAUTION: Use extreme care when using hydrochloric acid. Do not allow any solution to contact the skin or clothing. If acid contacts the skin, flush the exposed areas continuously for 5 to 10 minutes or until medical attention can be obtained. Do not breath hydro- chloric acid vapors. Use only in an approved vented safety hood.

5.1.5Water Strainer

It may be necessary to clean the screen in the strainer periodically (see Figure 1). This is accomplished by unscrewing the brass hex plug on the front of the unit and removing the screen.

5.1.6Filter Condensate Trap

Any accumulated water must be emptied from the condensate trap before the water level reaches the filter element (see Figure 1). This is accomplished by simply pressing sideways on the flexible drain spout on the bottom of the bowl. The filter element should also be cleaned periodi- cally by washing it with kerosene and blowing it dry with compressed air. The part number of the element is listed in Table 3.

5.1.7 Combustible Sensor

The combustible sensor is installed along with the H-28 heater and T-199 thermoswitch in the sensor unit enclosure. These components can be removed for replacement, if required.

TELEDYNE BROWN ENGINEERING

5-3

Analytical Instruments

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Contents Model Flue Gas Analysis System Important Notice WarrantyTable of Contents Maintenance & Troubleshooting Flue Gas Analysis System IntroductionOverview Sample Conditioning General InformationSample Conditioning Oxygen Analyzer Section Standard FeaturesOxygen Analyzer Section General Information Optional Features General Information Combustible Gas Analyzer Section Combustible Gas Analyzer SectionGeneral Information Compound LEL Response Factor Operating Controls and Indicators Recessed Secondary Controls Meter TrimAnalog Output Current MAX Load Output Impedance Oxygen Analyzer Theory of OperationTheory of Operation Combustible Analyzer Detector Flue Gas Analysis System Theory of Operation Electrical Connections InstallationPower Output Signal VoltageInterconnection Diagram Output Signal Current Alarm and/or Control CircuitryInstallation Meter Zeroing OperationStartup of Oxygen Analyzer PreliminaryInitial Calibration and Equilibration Flue Gas Analysis System Operational Calibration Procedure Routine Operational CalibrationStartup of Combustibles Analyzer Operation Sample System Startup Span GasSystem Startup Analyzer StartupOperation Oxygen Cell Replacement Flue Gas Analysis System Maintenance & TroubleshootingMaintenance Routine MaintenanceCell Warranty Combustible Sensor Spray NozzleWater Strainer Filter Condensate TrapTroubleshooting PumpGeneral Oxygen Analyzer .2.2.1 Inability to Calibrate Inability to Calibrate Combustible Analyzer SectionNo Alarm With High Gas Level Lamp Failure Appendix SpecificationsOxygen Analysis Section Appendix ModelModel 9700 System Standard Unit Only Recommended Spare Parts ListReference Drawings Response of Combustible Sensor to Various Gases Appendix Model Supporting Equipment for Flue Gas Analysis Systems Figure A-1 Typical Dry Probe General Maintenance for CC-2B Series Pumps MaintenanceRepair Appendix Model Flue Gas Analysis System Figure A-3 Pump Assembly Flue Gas Analysis System Figure A-4 Replacing Flex-I-Liner Replacing the Liner in the Flex-I-Liner PumpFlue Gas Analysis System