Teledyne 9700 instruction manual Combustible Analyzer Section, Inability to Calibrate

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5 Maintenance & Troubleshooting

Model 9700

 

 

 

 

The best way to check Q1 is to remove it, then check it, or substitute a replacement .

The meter drive circuitry, as shown on Dwg. B-l0913, is straightforward and relatively simple to follow. If any troubles occur in this circuitry, consult the schematic diagram.

The heater (H1) control is controlled by SW3, R15 and the Triac (SCR1). During various periods of the heater cycle, both R15 and SW3 are required to carry a heavy load. Consequently, it is possible for either component to fail.

The Triac can fail as well. If it fails in the “open” condition there will be no heat from the heater. If it fails in the “closed” condition, the heater will be on all the time. Heater malfunction will probably be evident with calibration problems involving the combustibles sensor, since the heater is installed in a compartment with this particular sensor.

5.2.3 Combustible Analyzer Section

Refer to drawing C-11751 for the following discussion.

5.2.3.1 Inability to Calibrate

The most common cause of an inability to zero and/or span the instrument is detector failure. The combustible detector will drift in both span and zero with time. However, if it fails, it is most likely to be an abrupt phenomenon, unlike the oxygen cell which “dies” slowly. Upon failure, the output of the instrument will go up or down full scale depending upon which bead fails.

The standard combustible analyzer used in the Model 9700 system includes a failure alarm circuit that is described in Section 2.2. As described, a failure will cause the meter to deflect full scale down- ward (pegged to the lefthand side of the meter) and the alarm will be energized. This situation will indicate a sensor failure.

The sensor circuit can be checked either with a new sensor or a dummy sensor, constructed with two 7.5 Ohm 3 to 5 Watt resistors installed between pins 14 and 15, and 14 and 13 (see Dwg. C11751). With the dummy sensor, the zero and span potentiometers will both function and the and the electronics can be checked. If the span and zero controls operate satisfactorily with the dummy sensor, then the

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TELEDYNE BROWN ENGINEERING

Analytical Instruments

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Contents Model Flue Gas Analysis System Warranty Important NoticeTable of Contents Maintenance & Troubleshooting Flue Gas Analysis System IntroductionOverview General Information Sample ConditioningSample Conditioning Standard Features Oxygen Analyzer SectionOxygen Analyzer Section General Information Optional Features General Information Combustible Gas Analyzer Section Combustible Gas Analyzer SectionGeneral Information Compound LEL Response Factor Operating Controls and Indicators Recessed Secondary Controls Meter TrimAnalog Output Current MAX Load Output Impedance Theory of Operation Oxygen AnalyzerTheory of Operation Combustible Analyzer Detector Flue Gas Analysis System Theory of Operation Output Signal Voltage InstallationPower Electrical ConnectionsInterconnection Diagram Alarm and/or Control Circuitry Output Signal CurrentInstallation Preliminary OperationStartup of Oxygen Analyzer Meter ZeroingInitial Calibration and Equilibration Flue Gas Analysis System Operational Calibration Procedure Routine Operational CalibrationStartup of Combustibles Analyzer Operation Analyzer Startup Span GasSystem Startup Sample System StartupOperation Routine Maintenance Flue Gas Analysis System Maintenance & TroubleshootingMaintenance Oxygen Cell ReplacementCell Warranty Filter Condensate Trap Spray NozzleWater Strainer Combustible SensorTroubleshooting PumpGeneral Oxygen Analyzer .2.2.1 Inability to Calibrate Combustible Analyzer Section Inability to CalibrateNo Alarm With High Gas Level Lamp Failure Specifications AppendixAppendix Model Oxygen Analysis SectionRecommended Spare Parts List Model 9700 System Standard Unit OnlyReference Drawings Response of Combustible Sensor to Various Gases Appendix Model Supporting Equipment for Flue Gas Analysis Systems Figure A-1 Typical Dry Probe General Maintenance for CC-2B Series Pumps MaintenanceRepair Appendix Model Flue Gas Analysis System Figure A-3 Pump Assembly Flue Gas Analysis System Replacing the Liner in the Flex-I-Liner Pump Figure A-4 Replacing Flex-I-LinerFlue Gas Analysis System