Teledyne 9700 Routine Operational Calibration, Startup of Combustibles Analyzer, Procedure

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Flue Gas Analysis System

Operation 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.1.6 Routine Operational Calibration

Span calibration should be checked every two to four weeks on a

routine basis. Whenever there is the slightest suspicion of abnormal perfor- mance, an inspection of the possible trouble should be made, followed by span calibration. Use trouble shooting procedures as required.

4.2Startup of Combustibles Analyzer

4.2.1Procedure

The combustibles monitor comes ready to operate. Power is con- nected to it through a terminal strip in the oxygen analyzer (see Figure 6). The combustibles monitor has Its own POWER switch located on the front panel of the control unit. Alarm relay and analog output terminals are located in the oxygen analyzer.

When ready to operate, follow the startup procedure in Section 4.3 Startup Procedures, except as follows:

(1)Turn on the air supply and adjust the AIR regulating valve on the valve panel until I flow rate of 2–3 SCFH is indicated on the lefthand flowmeter.

(2)Open the SAMPLE toggle valve and open the sample/bypass control valve fully CCW. The sample/bypass control valve is the valve on the outlet of the filter.

(3)Start up the svstem pump and with either calibration air or sample flowing, slowly close the sample/bypass valve until a flow of 2–3 SCFH (matching air flow) is indicated on the righthand flowmeter. The flowmeter ball will have some bounce due to water column fluctuation in the system. Adjust for an average value.

Note: Do not attempt to run a higher flow rate than 3 SCFH. Higher flow rates will cause the water trap to break and all flow will be lost through the drain.

(4)Turn ON the POWER switch of the combustible monitor control unit. Wait about five minutes for the unit to warm up.

(5)Shut off the SAMPLE toggle valve and let only air flow through the unit.

TELEDYNE BROWN ENGINEERING

4-5

Analytical Instruments

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Contents Model Flue Gas Analysis System Important Notice WarrantyTable of Contents Maintenance & Troubleshooting Flue Gas Analysis System IntroductionOverview Sample Conditioning General InformationSample Conditioning Oxygen Analyzer Section Standard FeaturesOxygen Analyzer Section General Information Optional Features General Information Combustible Gas Analyzer Section Combustible Gas Analyzer SectionGeneral Information Compound LEL Response Factor Operating Controls and Indicators Recessed Secondary Controls Meter TrimAnalog Output Current MAX Load Output Impedance Oxygen Analyzer Theory of OperationTheory of Operation Combustible Analyzer Detector Flue Gas Analysis System Theory of Operation Power InstallationOutput Signal Voltage Electrical ConnectionsInterconnection Diagram Output Signal Current Alarm and/or Control CircuitryInstallation Startup of Oxygen Analyzer OperationPreliminary Meter ZeroingInitial Calibration and Equilibration Flue Gas Analysis System Operational Calibration Procedure Routine Operational CalibrationStartup of Combustibles Analyzer Operation System Startup Span GasAnalyzer Startup Sample System StartupOperation Maintenance Flue Gas Analysis System Maintenance & TroubleshootingRoutine Maintenance Oxygen Cell ReplacementCell Warranty Water Strainer Spray NozzleFilter Condensate Trap Combustible SensorTroubleshooting PumpGeneral Oxygen Analyzer .2.2.1 Inability to Calibrate Inability to Calibrate Combustible Analyzer SectionNo Alarm With High Gas Level Lamp Failure Appendix SpecificationsOxygen Analysis Section Appendix ModelModel 9700 System Standard Unit Only Recommended Spare Parts ListReference Drawings Response of Combustible Sensor to Various Gases Appendix Model Supporting Equipment for Flue Gas Analysis Systems Figure A-1 Typical Dry Probe General Maintenance for CC-2B Series Pumps MaintenanceRepair Appendix Model Flue Gas Analysis System Figure A-3 Pump Assembly Flue Gas Analysis System Figure A-4 Replacing Flex-I-Liner Replacing the Liner in the Flex-I-Liner PumpFlue Gas Analysis System