Teledyne 9700 instruction manual General Information

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General Information

Model 9700

 

 

 

 

The sample is sent through one side (SAMP) of twin indicating flowmeters. Since it is necessary that there is sufficient oxygen in the sample being analyzed to insure full combustion of any combustible gases present, the sample is blended, or diluted, with an equal amount of “clean” compressed air. The compressed air is introduced through the second (AIR) of the two flowmeters. Two flowmeters are used so that an equal volume of both sample and air flow can be visually set.

The flowmeters, valves, sensor and associated plumbing are installed within a temperature controlled box. Temperature is held at about 130 deg F to keep all components above the dew point of the sample gas.

The sample stream is routed past the combustible gas sensing element. This element is a low-temperature, catalytic bead type transducer in a constant current-excited Wheatstone Bridge circuit. Two legs of the bridge are exposed to the sample gas. The other two legs are passive elements in the control unit. Gas diffuses into the sensing element and oxidizes at the catalytic surface of the active or measuring bead, causing its temperature to rise. The reference bead is not catalytically coated and, consequently, is not heated by the combustibles. The difference in resistance of the otherwise matched pair of catalytic beads creates a signal in the bridge circuit. Use of the uncoated reference bead compensates for the effects of temperature variations, humidity changes, ambient pressure changes and variations in line resistance. The signal from the bridge is amplified and displayed on a meter with a 0–5% combustible range. A diagrammatic illustration of the combustible sensor is shown in Figure 5.

The beads are installed in a housing which has a flashback arrestor screen at the sensing aperture to prevent flame propagation back into the process.

Response of a catalytic bead sensor to a number of gases is shown in Table I.

An adjustable alarm can be set at any value within the full range. The latching or non-latching alarm relay can be wired to auxiliary lights, horns, fans, or used for equipment shutdown.

At completion of combustibles analysis, the sample stream is vented from the analysis circuit.

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TELEDYNE BROWN ENGINEERING

Analytical Instruments

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Contents Model Flue Gas Analysis System Warranty Important NoticeTable of Contents Maintenance & Troubleshooting Overview Flue Gas Analysis SystemIntroduction General Information Sample ConditioningSample Conditioning Standard Features Oxygen Analyzer SectionOxygen Analyzer Section General Information Optional Features General Information Combustible Gas Analyzer Section Combustible Gas Analyzer SectionGeneral Information Compound LEL Response Factor Operating Controls and Indicators Analog Output Recessed Secondary ControlsMeter Trim Current MAX Load Output Impedance Theory of Operation Oxygen AnalyzerTheory of Operation Combustible Analyzer Detector Flue Gas Analysis System Theory of Operation Output Signal Voltage InstallationPower Electrical ConnectionsInterconnection Diagram Alarm and/or Control Circuitry Output Signal CurrentInstallation Preliminary OperationStartup of Oxygen Analyzer Meter ZeroingInitial Calibration and Equilibration Flue Gas Analysis System Operational Calibration Startup of Combustibles Analyzer ProcedureRoutine Operational Calibration Operation Analyzer Startup Span GasSystem Startup Sample System StartupOperation Routine Maintenance Flue Gas Analysis System Maintenance & TroubleshootingMaintenance Oxygen Cell ReplacementCell Warranty Filter Condensate Trap Spray NozzleWater Strainer Combustible SensorGeneral TroubleshootingPump Oxygen Analyzer .2.2.1 Inability to Calibrate Combustible Analyzer Section Inability to CalibrateNo Alarm With High Gas Level Lamp Failure Specifications AppendixAppendix Model Oxygen Analysis SectionRecommended Spare Parts List Model 9700 System Standard Unit OnlyReference Drawings Response of Combustible Sensor to Various Gases Appendix Model Supporting Equipment for Flue Gas Analysis Systems Figure A-1 Typical Dry Probe Repair General Maintenance for CC-2B Series PumpsMaintenance Appendix Model Flue Gas Analysis System Figure A-3 Pump Assembly Flue Gas Analysis System Replacing the Liner in the Flex-I-Liner Pump Figure A-4 Replacing Flex-I-LinerFlue Gas Analysis System