Hobart Welding Products OM-1594 Drive rolls can injure fingers, Keep your head out of the fumes

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SECTION 2 – DEFINITIONS

2-1. Warning Label Definitions

ABC

1

1.1

1.2

1.3

2

 

2.1

 

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2.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

3.1

3.2

3.3

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4.1

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S-178 936

A.Warning! Watch Out! There are possible hazards as shown by the symbols.

B.Drive rolls can injure fingers.

C.Welding wire and drive parts are at welding voltage during operation – keep hands and metal objects clear.

1 Electric shock can kill.

1.1Wear dry insulating gloves. Do not touch electrode with bare hand. Do not wear wet or damaged gloves.

1.2Protect yourself from electric shock by insulating yourself from work and ground.

1.3Disconnect input plug or power before working on machine.

2Breathing welding fumes can be hazardous to your health.

2.1Keep your head out of the fumes.

2.2Use forced ventilation or local exhaust to remove the fumes.

2.3Use ventilating fan to remove fumes.

3Welding sparks can cause explosion or fire.

3.1Keep flammables away from welding. Don’t weld near flammables.

3.2Welding sparks can cause fires. Have a fire extinguisher nearby and have a watch person ready to use it.

3.3Do not weld on drums or any closed containers.

4Arc rays can burn eyes and injure skin.

4.1Wear hat and safety glasses. Use ear protection and button shirt collar. Use welding helmet with correct shade of filter. Wear complete body protection.

5Become trained and read the instructions before working on the machine or welding.

6Do not remove or paint over (cover) the label.

OM-1594 Page 9

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Contents Processes OM-1594Description From Hobart to You Table of Contents Electrical Diagrams Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explo- sion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationUN Choc É Lectrique peut tuer Signification des symbolesLES Fumé ES ET LES GAZ peuvent ê tre dangereux Identifie un message de sé curité particulierDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques Drive rolls can injure fingers Disconnect input plug or power before working on machineKeep your head out of the fumes Rating Label For CE Products Specifications Symbols And DefinitionsPower DiameterContinuous Welding Minutes Welding Duty Cycle And OverheatingContinuous Welding Above 50 psi 345 kPa Do not use gas pressureRear Panel Air-Cooled Feeder ConnectionsAir-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Voltage Sensing Lead Connections Pin Plug InformationMeters/Minute Inches/Minute Digital Meter DisplayOpening Top Cover Of XR-Edge Gun Adjusting Contact Tip PositionXR Edge Gun Pistol Grip GunRemoving Top Cover Of Pistol Grip Gun Installing Wire Spool150 mm Pull and hold wire cut off end Proceed to Section Threading Welding Wire Through FeederTools Needed Open tension arm Nonconductive Surface Feed wire to check drive roll Threading Welding Wire Through GunFor XR-Edge Gun For Pistol-Grip GunAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Trigger hold actuation time Range is from 0 to 4 seconds Adjusting Trigger Hold Actuation TimeControls OperationInternal Controls Shielding Gas Coolant Supply For Water-Cooled Models Only Gun ControlsSequence Of Gas Metal Arc Welding Gmaw Continuous Or Spot Wire size Feeder Drive Assembly MaintenancePost Pressure Roll w/Bearing Gun Drive Assembly Maintenance For An XR-Edge GunReplacing Head Tube Liner In XR-Edge Guns Removing Contact Tip Adapter In XR-Edge GunsInsert chamfered end of liner into head tube Replacing Gun Cable Liner Turn Off welding power Source and wire feederChanging Gun Contact Tip Replacing Or Cleaning Gun Drive Roll In Pistol-Grip GunsReplacing Head Tube Liner In Pistol-Grip Guns Turn Off wire feeder and welding power source Top CoverPressure Roll Insert chamfered end of liner into head tube Tool NeededRemoving Contact Tip Adapter In Air-Cooled Pistol-Grip Guns Reinstall gun cover Replacing Hub AssemblyTurn Off Wire Water Flow Switch Optional For Water-Cooled ModelsOverload Protection Engine WeldingDisconnect power before troubleshooting TroubleshootingFilter, and clean fittings Trouble RemedyOM-1594 Electrical Diagrams 186 931-D Circuit Diagram For Gun OM-1594 12 13 16 17 Main AssemblyMP1 Motor & Wire Drive Motor & Wire Drive -1 Item See Figure Panel, Front w/Components Water-Cooled Model IllustratedPanel, Front w/Components -1 Item See Exploded View Of XR-Edge Gun185 202 Barrel Assembly Of XR-Edge Gun 15Fig Exploded View Of Pistol-Grip Gun46 47 133 Dia Part Barrel Assembly Of Pistol-Grip Gun 137 Barrel ASSEMBLY, water cooled 15W & 30W models OM-1594 OM-1594 Support ServiceHobart Welding Products Contact your Distributor forCall