Hobart Welding Products OM-1594 manual Contact your Distributor for, Hobart Welding Products, Call

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Owner’s Record

Please complete and retain with your personal records.

Model Name

Serial/Style Number

Purchase Date

(Date which equipment was delivered to original customer.)

 

 

Distributor

 

 

 

Address

 

 

 

City

 

 

 

State

Zip

 

 

Resources Available

Always provide Model Name and Serial/Style Number.

To locate a Distributor, retail or service location:

Call 1-877-Hobart1 or visit our website at www.HobartWelders.com

For technical assistance:

Call 1-800-332-3281

Contact your Distributor for:

Welding Supplies and Consumables

Options and Accessories

Personal Safety Equipment

Service and Repair

Replacement Parts

Training (Schools, Videos, Books)

Technical Manuals (Servicing Information and Parts)

Circuit Diagrams

Welding Process Handbooks

Hobart Welding Products

An Illinois Tool Works Company

600 West Main Street

Troy, OH 45373 USA

For Technical Assistance:

Call1-800-332-3281

For Literature Or Nearest Dealer:

Call 1-877-Hobart1

Contact the Delivering Carrier for:

File a claim for loss or damage during

 

shipment.

For assistance in filing or settling claims,

 

contact your distributor and/or equipment

 

manufacturer’s Transportation Department.

 

 

 

PRINTED IN USA

2000 Hobart Welding Products. 1/00

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Contents Description OM-1594Processes From Hobart to You Table of Contents Electrical Diagrams Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explo- sionFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersSignification des symboles UN Choc É Lectrique peut tuerLES Fumé ES ET LES GAZ peuvent ê tre dangereux Identifie un message de sé curité particulierLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux Risque D’INCENDIE OU LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques Keep your head out of the fumes Disconnect input plug or power before working on machineDrive rolls can injure fingers Rating Label For CE Products Symbols And Definitions SpecificationsPower DiameterContinuous Welding Duty Cycle And OverheatingContinuous Welding Minutes Welding Do not use gas pressure Above 50 psi 345 kPaAir-Cooled Feeder Connections Rear PanelAir-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Pin Plug Information Voltage Sensing Lead ConnectionsDigital Meter Display Meters/Minute Inches/MinuteAdjusting Contact Tip Position Opening Top Cover Of XR-Edge GunXR Edge Gun Pistol Grip GunInstalling Wire Spool Removing Top Cover Of Pistol Grip GunTools Needed Open tension arm Threading Welding Wire Through Feeder150 mm Pull and hold wire cut off end Proceed to Section Threading Welding Wire Through Gun Nonconductive Surface Feed wire to check drive rollFor XR-Edge Gun For Pistol-Grip GunAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Adjusting Trigger Hold Actuation Time Trigger hold actuation time Range is from 0 to 4 secondsOperation ControlsInternal Controls Gun Controls Shielding Gas Coolant Supply For Water-Cooled Models OnlySequence Of Gas Metal Arc Welding Gmaw Continuous Or Spot Feeder Drive Assembly Maintenance Wire sizeGun Drive Assembly Maintenance For An XR-Edge Gun Post Pressure Roll w/BearingInsert chamfered end of liner into head tube Removing Contact Tip Adapter In XR-Edge GunsReplacing Head Tube Liner In XR-Edge Guns Turn Off welding power Source and wire feeder Replacing Gun Cable LinerReplacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns Changing Gun Contact TipTurn Off wire feeder and welding power source Top Cover Replacing Head Tube Liner In Pistol-Grip GunsPressure Roll Insert chamfered end of liner into head tube Tool NeededRemoving Contact Tip Adapter In Air-Cooled Pistol-Grip Guns Replacing Hub Assembly Reinstall gun coverWater Flow Switch Optional For Water-Cooled Models Turn Off WireOverload Protection Engine WeldingTroubleshooting Disconnect power before troubleshootingFilter, and clean fittings Trouble RemedyOM-1594 Electrical Diagrams 186 931-D Circuit Diagram For Gun OM-1594 Main Assembly 12 13 16 17MP1 Motor & Wire Drive Motor & Wire Drive -1 Item Panel, Front w/Components Water-Cooled Model Illustrated See FigurePanel, Front w/Components -1 Item Exploded View Of XR-Edge Gun See185 202 Barrel Assembly Of XR-Edge Gun 46 47 Exploded View Of Pistol-Grip Gun15Fig 133 Dia Part Barrel Assembly Of Pistol-Grip Gun 137 Barrel ASSEMBLY, water cooled 15W & 30W models OM-1594 OM-1594 Service SupportCall Contact your Distributor forHobart Welding Products