Hobart Welding Products OM-1594 manual Water-Cooled Feeder Connections

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4-4. Water-Cooled Feeder Connections

2

4

5

7

Rear Panel

 

 

 

 

2

 

5

Connect To 14-Socket

 

 

Receptacle On Welding

6

Top View

Power Source

 

 

 

1

3

Connect To Positive (+) Weld Output Terminal On Welding Power Source

Application

GTAW Or Where

GMAW Or Where Coolant

Contacts Aluminum Parts Or

 

HF* Is Used

 

Where HF* Not Used

 

 

 

 

 

 

MILLER Low

MILLER Aluminum Protecting

 

Coolant No. 043 809**;

 

Conductivity Coolant

 

Distilled Or Deionized Water OK

 

No. 043 810**

 

Above 32° F (0° C)

 

 

Coolant

*HF: High Frequency Current

**MILLER coolants protect to -37°F (-38°C) and resist algae growth.

Obtain coolant supply.

1 Gas Fitting

Route one end of 10 ft (3 m) gas hose to rear of unit, and connect hose to gas solenoid fitting. Connect remaining end of hose to regulator/flowmeter.

2Weld Cable To Welding Power Source

Select and prepare weld cable according to welding power source manual.

3Weld Cable Grommet

4Current Sensing (Reed) Relay

5Weld Cable Terminal In Feeder

Route one end of weld cable through grommet, through reed relay, and connect to weld cable ter- minal in feeder. Connect remaining end of cable to positive (+) weld output terminal on welding power source.

6Coolant Hose Grommet

7Location Of Coolant Fittings On Front Panel

Route one end of a coolant hose through grommet, and connect to rear of Coolant Out fitting in feeder. Connect remaining end to supply fitting on coolant supply.

Route one end of remaining coolant hose through grommet, and con- nect to rear of Coolant In fitting in feeder. Connect remaining end of hose to return fitting on coolant supply.

Close and latch door.

Tools Needed:

9/16 in

Ref. 152 431-A / Ref. 801 578-A

OM-1594 Page 16

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Contents Description OM-1594Processes From Hobart to You Table of Contents Electrical Diagrams Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explo- sionFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersSignification des symboles UN Choc É Lectrique peut tuerLES Fumé ES ET LES GAZ peuvent ê tre dangereux Identifie un message de sé curité particulierLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux Risque D’INCENDIE OU LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques Keep your head out of the fumes Disconnect input plug or power before working on machineDrive rolls can injure fingers Rating Label For CE Products Symbols And Definitions SpecificationsPower DiameterContinuous Welding Duty Cycle And OverheatingContinuous Welding Minutes Welding Do not use gas pressure Above 50 psi 345 kPaAir-Cooled Feeder Connections Rear PanelAir-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Pin Plug Information Voltage Sensing Lead ConnectionsDigital Meter Display Meters/Minute Inches/MinuteAdjusting Contact Tip Position Opening Top Cover Of XR-Edge GunXR Edge Gun Pistol Grip GunInstalling Wire Spool Removing Top Cover Of Pistol Grip GunTools Needed Open tension arm Threading Welding Wire Through Feeder150 mm Pull and hold wire cut off end Proceed to Section Threading Welding Wire Through Gun Nonconductive Surface Feed wire to check drive rollFor XR-Edge Gun For Pistol-Grip GunAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Adjusting Trigger Hold Actuation Time Trigger hold actuation time Range is from 0 to 4 secondsOperation ControlsInternal Controls Gun Controls Shielding Gas Coolant Supply For Water-Cooled Models OnlySequence Of Gas Metal Arc Welding Gmaw Continuous Or Spot Feeder Drive Assembly Maintenance Wire sizeGun Drive Assembly Maintenance For An XR-Edge Gun Post Pressure Roll w/BearingInsert chamfered end of liner into head tube Removing Contact Tip Adapter In XR-Edge GunsReplacing Head Tube Liner In XR-Edge Guns Turn Off welding power Source and wire feeder Replacing Gun Cable LinerReplacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns Changing Gun Contact TipTurn Off wire feeder and welding power source Top Cover Replacing Head Tube Liner In Pistol-Grip GunsPressure Roll Insert chamfered end of liner into head tube Tool NeededRemoving Contact Tip Adapter In Air-Cooled Pistol-Grip Guns Replacing Hub Assembly Reinstall gun coverWater Flow Switch Optional For Water-Cooled Models Turn Off WireOverload Protection Engine WeldingTroubleshooting Disconnect power before troubleshootingFilter, and clean fittings Trouble RemedyOM-1594 Electrical Diagrams 186 931-D Circuit Diagram For Gun OM-1594 Main Assembly 12 13 16 17MP1 Motor & Wire Drive Motor & Wire Drive -1 Item Panel, Front w/Components Water-Cooled Model Illustrated See FigurePanel, Front w/Components -1 Item Exploded View Of XR-Edge Gun See185 202 Barrel Assembly Of XR-Edge Gun 46 47 Exploded View Of Pistol-Grip Gun15Fig 133 Dia Part Barrel Assembly Of Pistol-Grip Gun 137 Barrel ASSEMBLY, water cooled 15W & 30W models OM-1594 OM-1594 Service SupportCall Contact your Distributor forHobart Welding Products