Hobart Welding Products OM-1594 manual Symbols And Definitions, Specifications, Diameter, Power

Page 15

2-3. Symbols And Definitions

Note Some symbols are found only on CE products.

A

Amperes

V

Volts

 

Alternating Current

X

Duty Cycle

IP

Degree Of

Hz

Hertz

 

Circuit Breaker

 

Wire Feed

 

 

 

 

 

Protection

 

 

 

 

 

 

 

 

 

 

 

Jog

 

Output

 

Trigger

 

Gun

 

Press To Set

 

Increase

 

Trigger Hold On

 

Trigger Hold Off

 

Purge

 

Spot Weld Time

 

Percent

 

Run-In

 

Burnback Time

U1

Primary Voltage

U2

Load Voltage

 

Read Instructions

 

 

 

 

I1

Primary Current

I2

Rated Current

 

Line Connection

 

Water (Coolant) In-

 

 

put

 

 

 

 

 

 

Water (Coolant)

 

Fuse

 

Continuous

 

 

 

Output

 

 

Spot Welding

 

 

 

 

 

 

 

 

SECTION 3 – INTRODUCTION

3-1. Specifications

Type of Input

Welding Power

Wire Feed

Wire

Welding

Overall

 

Diameter

Weight

Power

Source Type

Speed Range

Circuit Rating

Dimensions

Range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All Models: 100%

 

 

 

Constant Voltage (CV)

 

.030 To .062 in

Duty Cycle, 100

Length: 21-1/4 in

 

24 Volts AC

DC For GMAW Or

 

(0.8 To 1.6

Volts;

(540 mm)

 

Constant Voltage(CV) /

70 To 875 ipm (1.8

mm)

Water-Cooled

Width: 9-1/2 in

38 lb

Single-Phase

Constant Current (CC) DC

 

Models: 400

5 Amperes

To 22.2 mpm)

 

(241 mm)

(17.2 kg)

For GMAW-P

Max Spool

Amperes,

50/60 Hertz

 

 

 

All Need 14-Pin And

 

Capacity: 12 in

Air-Cooled

Height: 16 in

 

 

 

 

 

Contactor Control

 

(305 mm)

Models: 200

(406 mm)

 

 

 

 

 

Amperes

 

 

 

 

 

 

 

 

 

OM-1594 Page 11

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Contents OM-1594 ProcessesDescription From Hobart to You Table of Contents Electrical Diagrams Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explo- sion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationIdentifie un message de sé curité particulier Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Disconnect input plug or power before working on machine Drive rolls can injure fingersKeep your head out of the fumes Rating Label For CE Products Diameter Symbols And DefinitionsSpecifications PowerDuty Cycle And Overheating Continuous Welding Minutes WeldingContinuous Welding Above 50 psi 345 kPa Do not use gas pressureRear Panel Air-Cooled Feeder ConnectionsAir-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Voltage Sensing Lead Connections Pin Plug InformationMeters/Minute Inches/Minute Digital Meter DisplayPistol Grip Gun Adjusting Contact Tip PositionOpening Top Cover Of XR-Edge Gun XR Edge GunRemoving Top Cover Of Pistol Grip Gun Installing Wire SpoolThreading Welding Wire Through Feeder 150 mm Pull and hold wire cut off end Proceed to SectionTools Needed Open tension arm For Pistol-Grip Gun Threading Welding Wire Through GunNonconductive Surface Feed wire to check drive roll For XR-Edge GunAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Trigger hold actuation time Range is from 0 to 4 seconds Adjusting Trigger Hold Actuation TimeControls OperationInternal Controls Shielding Gas Coolant Supply For Water-Cooled Models Only Gun ControlsSequence Of Gas Metal Arc Welding Gmaw Continuous Or Spot Wire size Feeder Drive Assembly MaintenancePost Pressure Roll w/Bearing Gun Drive Assembly Maintenance For An XR-Edge GunRemoving Contact Tip Adapter In XR-Edge Guns Replacing Head Tube Liner In XR-Edge GunsInsert chamfered end of liner into head tube Replacing Gun Cable Liner Turn Off welding power Source and wire feederChanging Gun Contact Tip Replacing Or Cleaning Gun Drive Roll In Pistol-Grip GunsInsert chamfered end of liner into head tube Tool Needed Turn Off wire feeder and welding power source Top CoverReplacing Head Tube Liner In Pistol-Grip Guns Pressure RollRemoving Contact Tip Adapter In Air-Cooled Pistol-Grip Guns Reinstall gun cover Replacing Hub AssemblyEngine Welding Water Flow Switch Optional For Water-Cooled ModelsTurn Off Wire Overload ProtectionTrouble Remedy TroubleshootingDisconnect power before troubleshooting Filter, and clean fittingsOM-1594 Electrical Diagrams 186 931-D Circuit Diagram For Gun OM-1594 12 13 16 17 Main AssemblyMP1 Motor & Wire Drive Motor & Wire Drive -1 Item See Figure Panel, Front w/Components Water-Cooled Model IllustratedPanel, Front w/Components -1 Item See Exploded View Of XR-Edge Gun185 202 Barrel Assembly Of XR-Edge Gun Exploded View Of Pistol-Grip Gun 15Fig46 47 133 Dia Part Barrel Assembly Of Pistol-Grip Gun 137 Barrel ASSEMBLY, water cooled 15W & 30W models OM-1594 OM-1594 Support ServiceContact your Distributor for Hobart Welding ProductsCall