Hobart Welding Products OM-1594 manual Water-Cooled Gun Connections

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4-5. Water-Cooled Gun Connections

2

7

6

8

3

4

5

 

Left Side

10

1

9

10

1

9

Tools Needed:

9/16 in

1 Gun Control Cable

Insert plug into Gun Control receptacle, and tighten threaded collar.

2Gas Hose

3Reed Relay

4Weld Cable

5Weld Cable Terminal In Feeder

Route weld cable from welding power source through reed relay to weld cable terminal in feeder and connect to weld cable terminal.

6Gun Connector

7Gun Securing Knob

8Gun Connector Block

Loosen gun securing knob, and insert gun connector through Wire opening until it bottoms against block. Tighten knob. Close and latch door.

9 Water In Hose

Connect to Water In fitting on feeder (left-hand threads).

10 Water Out Hose

Connect to Water Out fitting on feeder (left-hand threads)

Close and latch door.

Ref. 801 577-A / 801 563 / Ref. 151 666-A

OM-1594 Page 17

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Contents OM-1594 ProcessesDescription From Hobart to You Table of Contents Electrical Diagrams Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explo- sion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationUN Choc É Lectrique peut tuer Signification des symbolesLES Fumé ES ET LES GAZ peuvent ê tre dangereux Identifie un message de sé curité particulierLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Disconnect input plug or power before working on machine Drive rolls can injure fingersKeep your head out of the fumes Rating Label For CE Products Specifications Symbols And DefinitionsPower DiameterDuty Cycle And Overheating Continuous Welding Minutes WeldingContinuous Welding Above 50 psi 345 kPa Do not use gas pressureRear Panel Air-Cooled Feeder ConnectionsAir-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Voltage Sensing Lead Connections Pin Plug InformationMeters/Minute Inches/Minute Digital Meter DisplayOpening Top Cover Of XR-Edge Gun Adjusting Contact Tip PositionXR Edge Gun Pistol Grip GunRemoving Top Cover Of Pistol Grip Gun Installing Wire SpoolThreading Welding Wire Through Feeder 150 mm Pull and hold wire cut off end Proceed to SectionTools Needed Open tension arm Nonconductive Surface Feed wire to check drive roll Threading Welding Wire Through GunFor XR-Edge Gun For Pistol-Grip GunAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Trigger hold actuation time Range is from 0 to 4 seconds Adjusting Trigger Hold Actuation TimeControls OperationInternal Controls Shielding Gas Coolant Supply For Water-Cooled Models Only Gun ControlsSequence Of Gas Metal Arc Welding Gmaw Continuous Or Spot Wire size Feeder Drive Assembly MaintenancePost Pressure Roll w/Bearing Gun Drive Assembly Maintenance For An XR-Edge GunRemoving Contact Tip Adapter In XR-Edge Guns Replacing Head Tube Liner In XR-Edge GunsInsert chamfered end of liner into head tube Replacing Gun Cable Liner Turn Off welding power Source and wire feederChanging Gun Contact Tip Replacing Or Cleaning Gun Drive Roll In Pistol-Grip GunsReplacing Head Tube Liner In Pistol-Grip Guns Turn Off wire feeder and welding power source Top CoverPressure Roll Insert chamfered end of liner into head tube Tool NeededRemoving Contact Tip Adapter In Air-Cooled Pistol-Grip Guns Reinstall gun cover Replacing Hub AssemblyTurn Off Wire Water Flow Switch Optional For Water-Cooled ModelsOverload Protection Engine WeldingDisconnect power before troubleshooting TroubleshootingFilter, and clean fittings Trouble RemedyOM-1594 Electrical Diagrams 186 931-D Circuit Diagram For Gun OM-1594 12 13 16 17 Main AssemblyMP1 Motor & Wire Drive Motor & Wire Drive -1 Item See Figure Panel, Front w/Components Water-Cooled Model IllustratedPanel, Front w/Components -1 Item See Exploded View Of XR-Edge Gun185 202 Barrel Assembly Of XR-Edge Gun Exploded View Of Pistol-Grip Gun 15Fig46 47 133 Dia Part Barrel Assembly Of Pistol-Grip Gun 137 Barrel ASSEMBLY, water cooled 15W & 30W models OM-1594 OM-1594 Support ServiceContact your Distributor for Hobart Welding ProductsCall