Hobart Welding Products OM-1594 manual Sequence Of Gas Metal Arc Welding Gmaw Continuous Or Spot

Page 34

5-6. Sequence Of Gas Metal Arc Welding (GMAW) – Continuous Or Spot

Install &

Put On

 

Turn On Gas

Turn On Feeder

Begin Welding

Connect

Personal Safety

Set Controls

And Water (If

And Welding

Equipment

Equipment

 

Applicable)

Power Source

 

ssb6.1* 9/92

SECTION 6 – MAINTENANCE & TROUBLESHOOTING

Y Disconnect power

 

. Maintain more often

before maintaining.

 

during severe conditions.

4 To 6 Weeks

 

Apply Conductive Grease To

 

 

Drive Roll Screw (See

 

 

Sections 6-2 And 6-7)

 

 

Conductive

 

 

Grease

 

 

3 Months

 

 

Replace

Clean

 

And

Replace Damaged

Damaged Or

Tighten

Unreadable

Weld

Gas Hose

Labels

Terminals

 

 

 

Repair Or Replace

 

 

Cracked Cables

 

 

And Cords

6 Months

 

 

Blow Out Or

 

Clean

 

Drive

Vacuum Inside

 

 

Rolls

 

 

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Contents Processes OM-1594Description From Hobart to You Table of Contents Electrical Diagrams Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explo- sion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesUN Choc É Lectrique peut tuer Identifie un message de sé curité particulierDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe ’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques Drive rolls can injure fingers Disconnect input plug or power before working on machineKeep your head out of the fumes Rating Label For CE Products Power Symbols And DefinitionsSpecifications DiameterContinuous Welding Minutes Welding Duty Cycle And OverheatingContinuous Welding Do not use gas pressure Above 50 psi 345 kPaAir-Cooled Feeder Connections Rear PanelAir-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Pin Plug Information Voltage Sensing Lead ConnectionsDigital Meter Display Meters/Minute Inches/MinuteXR Edge Gun Adjusting Contact Tip PositionOpening Top Cover Of XR-Edge Gun Pistol Grip GunInstalling Wire Spool Removing Top Cover Of Pistol Grip Gun150 mm Pull and hold wire cut off end Proceed to Section Threading Welding Wire Through FeederTools Needed Open tension arm For XR-Edge Gun Threading Welding Wire Through GunNonconductive Surface Feed wire to check drive roll For Pistol-Grip GunAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Adjusting Trigger Hold Actuation Time Trigger hold actuation time Range is from 0 to 4 secondsOperation ControlsInternal Controls Gun Controls Shielding Gas Coolant Supply For Water-Cooled Models OnlySequence Of Gas Metal Arc Welding Gmaw Continuous Or Spot Feeder Drive Assembly Maintenance Wire sizeGun Drive Assembly Maintenance For An XR-Edge Gun Post Pressure Roll w/BearingReplacing Head Tube Liner In XR-Edge Guns Removing Contact Tip Adapter In XR-Edge GunsInsert chamfered end of liner into head tube Turn Off welding power Source and wire feeder Replacing Gun Cable LinerReplacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns Changing Gun Contact TipPressure Roll Turn Off wire feeder and welding power source Top CoverReplacing Head Tube Liner In Pistol-Grip Guns Insert chamfered end of liner into head tube Tool NeededRemoving Contact Tip Adapter In Air-Cooled Pistol-Grip Guns Replacing Hub Assembly Reinstall gun coverOverload Protection Water Flow Switch Optional For Water-Cooled ModelsTurn Off Wire Engine WeldingFilter, and clean fittings TroubleshootingDisconnect power before troubleshooting Trouble RemedyOM-1594 Electrical Diagrams 186 931-D Circuit Diagram For Gun OM-1594 Main Assembly 12 13 16 17MP1 Motor & Wire Drive Motor & Wire Drive -1 Item Panel, Front w/Components Water-Cooled Model Illustrated See FigurePanel, Front w/Components -1 Item Exploded View Of XR-Edge Gun See185 202 Barrel Assembly Of XR-Edge Gun 15Fig Exploded View Of Pistol-Grip Gun46 47 133 Dia Part Barrel Assembly Of Pistol-Grip Gun 137 Barrel ASSEMBLY, water cooled 15W & 30W models OM-1594 OM-1594 Service SupportHobart Welding Products Contact your Distributor forCall
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