Hobart Welding Products
OM-1594
manual
186 931-D
Troubleshooting
Specifications
Install
Electrical Diagrams
Symbol Usage
Wire size
Replacing Hub Assembly
Adjusting Contact Tip Position
Safety
Service
Page 47
186
931-D
OM-1594
Page 43
Page 46
Page 48
Image 47
Page 46
Page 48
Contents
Description
OM-1594
Processes
From Hobart to You
Table of Contents
Electrical Diagrams
Electric Shock can kill
Symbol Usage
Marks a special safety message
Arc Welding Hazards
Buildup of GAS can injure or kill
ARC Rays can burn eyes and skin
Welding can cause fire or explo- sion
Flying Metal can injure eyes
Principal Safety Standards
About Pacemakers
EMF Information
Identifie un message de sé curité particulier
Signification des symboles
UN Choc É Lectrique peut tuer
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
LE Bruit peut affecter l’ouïe
LE Soudage peut provoquer un incendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Organes Mobiles peuvent provoquer des blessures
Risque D’INCENDIE OU
LA Chute DE L’APPAREIL peut blesser
’EMPLOI Excessif peut
Consignes relatives aux stimulateurs cardiaques
Principales normes de sé curité
Information sur les champs é lectromagné tiques
Keep your head out of the fumes
Disconnect input plug or power before working on machine
Drive rolls can injure fingers
Rating Label For CE Products
Diameter
Symbols And Definitions
Specifications
Power
Continuous Welding
Duty Cycle And Overheating
Continuous Welding Minutes Welding
Above 50 psi 345 kPa
Do not use gas pressure
Rear Panel
Air-Cooled Feeder Connections
Air-Cooled Gun Connections
Water-Cooled Feeder Connections
Water-Cooled Gun Connections
Voltage Sensing Lead Connections
Pin Plug Information
Meters/Minute Inches/Minute
Digital Meter Display
Pistol Grip Gun
Adjusting Contact Tip Position
Opening Top Cover Of XR-Edge Gun
XR Edge Gun
Removing Top Cover Of Pistol Grip Gun
Installing Wire Spool
Tools Needed Open tension arm
Threading Welding Wire Through Feeder
150 mm Pull and hold wire cut off end Proceed to Section
For Pistol-Grip Gun
Threading Welding Wire Through Gun
Nonconductive Surface Feed wire to check drive roll
For XR-Edge Gun
Adjusting Wire Feed Starting Speed
Setting Switches For Preflow And Postflow
Trigger hold actuation time Range is from 0 to 4 seconds
Adjusting Trigger Hold Actuation Time
Controls
Operation
Internal Controls
Shielding Gas Coolant Supply For Water-Cooled Models Only
Gun Controls
Sequence Of Gas Metal Arc Welding Gmaw Continuous Or Spot
Wire size
Feeder Drive Assembly Maintenance
Post Pressure Roll w/Bearing
Gun Drive Assembly Maintenance For An XR-Edge Gun
Insert chamfered end of liner into head tube
Removing Contact Tip Adapter In XR-Edge Guns
Replacing Head Tube Liner In XR-Edge Guns
Replacing Gun Cable Liner
Turn Off welding power Source and wire feeder
Changing Gun Contact Tip
Replacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns
Insert chamfered end of liner into head tube Tool Needed
Turn Off wire feeder and welding power source Top Cover
Replacing Head Tube Liner In Pistol-Grip Guns
Pressure Roll
Removing Contact Tip Adapter In Air-Cooled Pistol-Grip Guns
Reinstall gun cover
Replacing Hub Assembly
Engine Welding
Water Flow Switch Optional For Water-Cooled Models
Turn Off Wire
Overload Protection
Trouble Remedy
Troubleshooting
Disconnect power before troubleshooting
Filter, and clean fittings
OM-1594
Electrical Diagrams
186 931-D
Circuit Diagram For Gun
OM-1594
12 13 16 17
Main Assembly
MP1
Motor & Wire Drive
Motor & Wire Drive -1 Item
See Figure
Panel, Front w/Components Water-Cooled Model Illustrated
Panel, Front w/Components -1 Item
See
Exploded View Of XR-Edge Gun
185
202
Barrel Assembly Of XR-Edge Gun
46 47
Exploded View Of Pistol-Grip Gun
15Fig
133
Dia Part
Barrel Assembly Of Pistol-Grip Gun
137 Barrel ASSEMBLY, water cooled 15W & 30W models
OM-1594
OM-1594
Support
Service
Call
Contact your Distributor for
Hobart Welding Products
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