Hobart Welding Products OM-1594 manual 133

Page 61

 

Item

Dia.

Part

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

Figure 8-6. Exploded View Of Pistol-Grip Gun

 

 

 

 

 

 

 

. .

1 . . . .

. . . . . . . . .

133 479

. . COVER

. . . . . 1

. .

2 . . . .

. . . . . . . . .

135 196

. . SPRING, closure cover

. . . . . 1

. .

3 . . . .

. . . . . . . . .

135 580

. . FITTING, gas (air)

. . . . . 1

. .

3 . . . .

. . . . . . . . .

135 580

. . FITTING, gas (water)

. . . . . 2

. .

4 . . . .

. . . . . . . . .

149 332

. . CLAMP, hose .405 – .485 clp dia

. . . . . 2

. .

5 . . . .

. . . . . . . . .

191 058

. . HOSE, gas in 15ft

. . . . . 1

. .

5 . . . .

. . . . . . . . .

191 059

. . HOSE, gas in 30ft

. . . . . 1

. .

6 . . . .

. . . . . . . . .

191 072

. . HOSE, water in 15ft

. . . . . 1

. .

6 . . . .

. . . . . . . . .

191 073

. . HOSE, water in 30ft

. . . . . 1

. .

7 . . . .

. . . . . . . . .

191 061

. . TUBING, liner carrier 15ft

. . . . . 1

. .

7 . . . .

. . . . . . . . .

191 062

. . TUBING, liner carrier 30ft

. . . . . 1

. .

8 . . . .

. . . . . . . . .

191 064

. . LINER, .187 OD x .110 ID (15ft)

. . . . . 1

. .

8 . . . .

. . . . . . . . .

191 065

. . LINER, .187 OD x .110 ID (30ft)

. . . . . 1

. .

9 . . . .

. . . . . . . . .

191 052

. . CABLE, power/water out 15ft

. . . . . 1

. .

9 . . . .

. . . . . . . . .

191 053

. . CABLE, power/water out 30ft

. . . . . 1

. . 10 . . .

. . . . . . . . .

141 694

. . SCREW, set 312-18 x .37 conept sch stl pln

. . . . . 1

. . 11 . . .

. . . . . . . . .

191 049

. . CABLE, power 15ft (air)

. . . . . 1

. . 11 . . .

. . . . . . . . .

191 050

. . CABLE, power 30ft (air)

. . . . . 1

. . 12 . . .

. . . . . . . . .

152 577

. . STRIP, copper .010 x 2.000 x .750 (air)

. . . . . 1

. . 13 . . .

. . . . . . . . .

137 495

. . FITTING, connection power weld

. . . . . 1

. . 14 . . .

. . . . . . . . .

198 330

. . CABLE, control 15ft

. . . . . 1

. . 14 . . .

. . . . . . . . .

196 466

. . CABLE, control 30ft

. . . . . 1

. . 15 . . .

. . . . . . . . . .

Fig 8-7

. . BARREL ASSEMBLY

. . . . . 1

. . 16 . . .

. . . . . . . . .

163 704

. . HOUSING, wire drive (15A & 30A models) (includes items 48 & 60)

. . . . . 1

. . 16 . . .

. . . . . . . . .

163 692

. . HOUSING, wire drive (15W & 30W models) (includes items 48 & 60) . . . . 1

. .

. . . . . . .

. . . . . . . . .

151 661

. . SCREW, set 10-32 x .125 cup sch (30W models only)

. . . . . 2

. . 17 . . .

. . . . . . . . .

133 365

. . CLAMP, head tube

. . . . . 1

. . 18 . . .

. . . . . . . . .

000 417

. . SCREW, cap stl sch 10-24 x 1.000

. . . . . 2

. . 19 . . .

. . . . . . . . .

162 041

. . BEARING BLOCK ASSEMBLY

. . . . . 1

. .

. . . . . . .

. . . . . . . . .

604 638

. . SCREW, cap stl sch 6-32 x .375

. . . . . 3

. .

. . . . . . .

. . . . . . . . .

143 480

. . SCREW, 6-32 x .625 soc hd-hex stl

. . . . . 1

. . 20 . . .

. . . . . . . . .

162 042

. . CONTACT, current pick-up

. . . . . 1

. . 21 . . .

. . . . . . . . .

136 135

. . ROLL, drive VK groove .023-1/16 wire (consisting of)

. . . . . 1

. . 22 . . .

. . . . . . . . .

604 612

. . . . SCREW, set stl sch 8-32 x .125 cup point

. . . . . 2

. . 23 . . .

. . . . . . . . .

114 045

. . SCREW, 6-32 x .500 hexwhd slt stl slffmg

. . . . . 3

. . 24 . . .

. . . . . . . . .

602 198

. . WASHER, lock .141 ID stl split

. . . . . 4

. . 25 . . .

. . . . . . . . .

134 624

. . BEARING, flg nyl .140 ID x .187 OD x .375flg x .031thk

. . . . . 2

. . 26 . . .

. . . . . . . . .

134 623

. . BEARING, idler roll

. . . . . 1

. . 27 . . .

. . . . . . . . .

132 852

. . ARM, pressure

. . . . . 1

. . 28 . . .

. . . . . . . . .

605 798

. . WASHER, shldr nyl .375 OD x .168 ID x .080

. . . . . 2

. . 29 . . .

. . . . . . . . .

191 058

. . HOSE, gas in 15ft

. . . . . 1

. . 29 . . .

. . . . . . . . .

191 059

. . HOSE, gas in 30ft

. . . . . 1

. . 30 . . .

. . . . . . . . .

191 067

. . JACKET, cable combination 15ft

. . . . . 1

. . 30 . . .

. . . . . . . . .

191 068

. . JACKET, cable combination 30ft

. . . . . 1

. . 31 . . .

. . . . . . . . .

189 081

. . STRAIN RELIEF

. . . . . 2

. . 32 . . .

. . . . . . . . .

187 953

. . FITTING, liner

. . . . . 1

. . 33 . . .

. . . . . . . . .

189 812

. . HOUSING, power pin RH

. . . . . 1

. . 34 . . .

. . . . . . . . .

191 072

. . HOSE, water in 15ft

. . . . . 1

. . 34 . . .

. . . . . . . . .

191 073

. . HOSE, water in 30ft

. . . . . 1

. . 35 . . .

. . . . . . . . .

166 412

. . HOSE, water 14in

. . . . . 1

. . 36 . . .

. . . . . . . . .

202 513

. . FITTING, hose brs barbed M 3/16 tbg x .250-20

. . . . . 2

. . 37 . . .

. . . . . . . . .

193 896

. . PIN, power assembly

. . . . . 1

. . 38 . . .

. . . . . . . . .

079 974

. . O-RING, .500 ID x .103 cs rbr

. . . . . 2

. . 39 . . .

. . . . . . . . .

202 216

. . GUIDE, wire outlet .030-1/16

. . . . . 1

. . 40 . . .

. . . . . . . . .

187 029

. . CONNECTOR, power/gas

. . . . . 1

. . 41 . . .

. . . . . . . . .

189 811

. . HOUSING, power pin LH

. . . . . 1

. . 42 . . .

. . . . . . . . .

133 083

. . SPRING, tension adj drive roll

. . . . . 1

. . 43 . . .

. . . . . . . . .

144 860

. . SCREW, mach stl flh 8-32 x .437

. . . . . 1

OM-1594 Page 57

Page 60 Page 62
Image 61
Page 60 Page 62
Contents Processes OM-1594Description From Hobart to You Table of Contents Electrical Diagrams Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explo- sion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards About Pacemakers EMF InformationUN Choc É Lectrique peut tuer Signification des symbolesLES Fumé ES ET LES GAZ peuvent ê tre dangereux Identifie un message de sé curité particulierDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques Drive rolls can injure fingers Disconnect input plug or power before working on machineKeep your head out of the fumes Rating Label For CE Products Specifications Symbols And DefinitionsPower DiameterContinuous Welding Minutes Welding Duty Cycle And OverheatingContinuous Welding Above 50 psi 345 kPa Do not use gas pressureRear Panel Air-Cooled Feeder ConnectionsAir-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Voltage Sensing Lead Connections Pin Plug InformationMeters/Minute Inches/Minute Digital Meter DisplayOpening Top Cover Of XR-Edge Gun Adjusting Contact Tip PositionXR Edge Gun Pistol Grip GunRemoving Top Cover Of Pistol Grip Gun Installing Wire Spool150 mm Pull and hold wire cut off end Proceed to Section Threading Welding Wire Through FeederTools Needed Open tension arm Nonconductive Surface Feed wire to check drive roll Threading Welding Wire Through GunFor XR-Edge Gun For Pistol-Grip GunAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Trigger hold actuation time Range is from 0 to 4 seconds Adjusting Trigger Hold Actuation TimeControls OperationInternal Controls Shielding Gas Coolant Supply For Water-Cooled Models Only Gun ControlsSequence Of Gas Metal Arc Welding Gmaw Continuous Or Spot Wire size Feeder Drive Assembly MaintenancePost Pressure Roll w/Bearing Gun Drive Assembly Maintenance For An XR-Edge GunReplacing Head Tube Liner In XR-Edge Guns Removing Contact Tip Adapter In XR-Edge GunsInsert chamfered end of liner into head tube Replacing Gun Cable Liner Turn Off welding power Source and wire feederChanging Gun Contact Tip Replacing Or Cleaning Gun Drive Roll In Pistol-Grip GunsReplacing Head Tube Liner In Pistol-Grip Guns Turn Off wire feeder and welding power source Top CoverPressure Roll Insert chamfered end of liner into head tube Tool NeededRemoving Contact Tip Adapter In Air-Cooled Pistol-Grip Guns Reinstall gun cover Replacing Hub AssemblyTurn Off Wire Water Flow Switch Optional For Water-Cooled ModelsOverload Protection Engine WeldingDisconnect power before troubleshooting TroubleshootingFilter, and clean fittings Trouble RemedyOM-1594 Electrical Diagrams 186 931-D Circuit Diagram For Gun OM-1594 12 13 16 17 Main AssemblyMP1 Motor & Wire Drive Motor & Wire Drive -1 Item See Figure Panel, Front w/Components Water-Cooled Model IllustratedPanel, Front w/Components -1 Item See Exploded View Of XR-Edge Gun185 202 Barrel Assembly Of XR-Edge Gun 15Fig Exploded View Of Pistol-Grip Gun46 47 133 Dia Part Barrel Assembly Of Pistol-Grip Gun 137 Barrel ASSEMBLY, water cooled 15W & 30W models OM-1594 OM-1594 Support ServiceHobart Welding Products Contact your Distributor forCall
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