Hobart Welding Products OM-1594 manual Changing Gun Contact Tip

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6-6. Changing Gun Contact Tip

3

1

4

2

1Contact Tip Wrench

2Nozzle

Insert wrench into nozzle over contact tip.

3Compression Nut

4Contact Tip

Loosen nut. Pull out contact tip.

Install new contact tip.

Tighten nut just until contact tip is secure. Overtightening nut will damage adapter.

150 437

6-7. Replacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns

5

3

4

2

6 7

Turn Off wire feeder and welding power source.

1 Top Cover

2 Pressure Roll Assembly

Cut off wire where it enters pressure roll assembly area.

1

3 Setscrew

4 Current Pick-Up Tab

This tab helps prevent burnback caused by welding arcs inside the contact tip. This tab may be re- moved to provide an insulated drive roll. (If tab is removed, a smaller di- ameter contact tip is recom- mended. See options in Parts List.) Lightly grease top of tab before rein- stalling.

5 Drive Roll

Use wire brush to clean drive roll. Install drive roll with desired groove down, and turn drive roll so one setscrew faces flat side of shaft.

6 Bearing

7 Liner

Line up drive roll groove with bear- ing groove and liner opening. Tighten setscrews.

If changing drive roll in feeder, see

Section 6-1.

Thread welding wire through gun, and adjust drive roll pressure, if necessary (see Section 4-14). Close and secure pressure roll assembly. Reinstall top cover.

Tools Needed:

5/64 in

Ref. 151 599-C

OM-1594 Page 35

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Contents OM-1594 ProcessesDescription From Hobart to You Table of Contents Electrical Diagrams Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explo- sion Flying Metal can injure eyesPrincipal Safety Standards About Pacemakers EMF InformationIdentifie un message de sé curité particulier Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peutPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Disconnect input plug or power before working on machine Drive rolls can injure fingersKeep your head out of the fumes Rating Label For CE Products Diameter Symbols And DefinitionsSpecifications PowerDuty Cycle And Overheating Continuous Welding Minutes WeldingContinuous Welding Above 50 psi 345 kPa Do not use gas pressureRear Panel Air-Cooled Feeder ConnectionsAir-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Voltage Sensing Lead Connections Pin Plug InformationMeters/Minute Inches/Minute Digital Meter DisplayPistol Grip Gun Adjusting Contact Tip PositionOpening Top Cover Of XR-Edge Gun XR Edge GunRemoving Top Cover Of Pistol Grip Gun Installing Wire SpoolThreading Welding Wire Through Feeder 150 mm Pull and hold wire cut off end Proceed to SectionTools Needed Open tension arm For Pistol-Grip Gun Threading Welding Wire Through GunNonconductive Surface Feed wire to check drive roll For XR-Edge GunAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Trigger hold actuation time Range is from 0 to 4 seconds Adjusting Trigger Hold Actuation TimeControls OperationInternal Controls Shielding Gas Coolant Supply For Water-Cooled Models Only Gun ControlsSequence Of Gas Metal Arc Welding Gmaw Continuous Or Spot Wire size Feeder Drive Assembly MaintenancePost Pressure Roll w/Bearing Gun Drive Assembly Maintenance For An XR-Edge GunRemoving Contact Tip Adapter In XR-Edge Guns Replacing Head Tube Liner In XR-Edge GunsInsert chamfered end of liner into head tube Replacing Gun Cable Liner Turn Off welding power Source and wire feederChanging Gun Contact Tip Replacing Or Cleaning Gun Drive Roll In Pistol-Grip GunsInsert chamfered end of liner into head tube Tool Needed Turn Off wire feeder and welding power source Top CoverReplacing Head Tube Liner In Pistol-Grip Guns Pressure RollRemoving Contact Tip Adapter In Air-Cooled Pistol-Grip Guns Reinstall gun cover Replacing Hub AssemblyEngine Welding Water Flow Switch Optional For Water-Cooled ModelsTurn Off Wire Overload ProtectionTrouble Remedy TroubleshootingDisconnect power before troubleshooting Filter, and clean fittingsOM-1594 Electrical Diagrams 186 931-D Circuit Diagram For Gun OM-1594 12 13 16 17 Main AssemblyMP1 Motor & Wire Drive Motor & Wire Drive -1 Item See Figure Panel, Front w/Components Water-Cooled Model IllustratedPanel, Front w/Components -1 Item See Exploded View Of XR-Edge Gun185 202 Barrel Assembly Of XR-Edge Gun Exploded View Of Pistol-Grip Gun 15Fig46 47 133 Dia Part Barrel Assembly Of Pistol-Grip Gun 137 Barrel ASSEMBLY, water cooled 15W & 30W models OM-1594 OM-1594 Support ServiceContact your Distributor for Hobart Welding ProductsCall