Hobart Welding Products OM-1594 manual Internal Controls

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5-2. Internal Controls

1

5

2

6

 

 

7

3

 

4

 

Open left side door.

1 Run-In Speed Control

Use this control to set run-in wire feed speed before arc initiation.

After arc initiation, weld wire feed speed is controlled by the wire speed setting on the welding gun (see Section 5-3).

The scale around the run-in speed control is a percent of weld wire feed speed. As a general rule, set run-in speed lower than welding wire feed speed.

.The gun wire feed speed control adjusts wire speed from minimum to maximum setting on Wire Speed Control.

Set control at 0 (zero) for scratch start.

2Burnback Time Control (Optional)

Use control to adjust time (up to

0.25seconds) that the welding wire is electrically energized after the wire stops feeding.

If welding wire sticks in the weld puddle, increase burnback time. If wire burns back into the gun contact tip, decrease burnback time.

The scale around the control is marked in fractions of a second.

3 Spot Time Control (Optional)

Use control to set spot weld time. Welding wire feeds at speed selected on the gun Wire Speed Control. Spot time starts at arc initiation.

Rotating switch fully counterclockwise until it clicks selects an untimed continuous weld, all other positions will provide various timed spot welds.

The scale around the control is marked in seconds.

4 Time Range Switch

Use switch to select spot weld time range.

5 Fuse F1

See Section 6-13.

6 Circuit Breaker CB1

See Section 6-13.

7 Motor Torque Switch

Use switch to select the force used to push wire. The up position is for high force, or torque. The down position is for low force, or torque.

Use Low position for .030 wire size and High position for all other wire sizes.

Close and latch door.

Ref. 801 578

OM-1594 Page 28

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Contents Description OM-1594Processes From Hobart to You Table of Contents Electrical Diagrams Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explo- sionFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersSignification des symboles UN Choc É Lectrique peut tuerLES Fumé ES ET LES GAZ peuvent ê tre dangereux Identifie un message de sé curité particulierLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux Risque D’INCENDIE OU LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques Keep your head out of the fumes Disconnect input plug or power before working on machineDrive rolls can injure fingers Rating Label For CE Products Symbols And Definitions SpecificationsPower DiameterContinuous Welding Duty Cycle And OverheatingContinuous Welding Minutes Welding Do not use gas pressure Above 50 psi 345 kPaAir-Cooled Feeder Connections Rear PanelAir-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Pin Plug Information Voltage Sensing Lead ConnectionsDigital Meter Display Meters/Minute Inches/MinuteAdjusting Contact Tip Position Opening Top Cover Of XR-Edge GunXR Edge Gun Pistol Grip GunInstalling Wire Spool Removing Top Cover Of Pistol Grip GunTools Needed Open tension arm Threading Welding Wire Through Feeder150 mm Pull and hold wire cut off end Proceed to Section Threading Welding Wire Through Gun Nonconductive Surface Feed wire to check drive rollFor XR-Edge Gun For Pistol-Grip GunAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Adjusting Trigger Hold Actuation Time Trigger hold actuation time Range is from 0 to 4 secondsOperation ControlsInternal Controls Gun Controls Shielding Gas Coolant Supply For Water-Cooled Models OnlySequence Of Gas Metal Arc Welding Gmaw Continuous Or Spot Feeder Drive Assembly Maintenance Wire sizeGun Drive Assembly Maintenance For An XR-Edge Gun Post Pressure Roll w/BearingInsert chamfered end of liner into head tube Removing Contact Tip Adapter In XR-Edge GunsReplacing Head Tube Liner In XR-Edge Guns Turn Off welding power Source and wire feeder Replacing Gun Cable LinerReplacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns Changing Gun Contact TipTurn Off wire feeder and welding power source Top Cover Replacing Head Tube Liner In Pistol-Grip GunsPressure Roll Insert chamfered end of liner into head tube Tool NeededRemoving Contact Tip Adapter In Air-Cooled Pistol-Grip Guns Replacing Hub Assembly Reinstall gun coverWater Flow Switch Optional For Water-Cooled Models Turn Off WireOverload Protection Engine WeldingTroubleshooting Disconnect power before troubleshootingFilter, and clean fittings Trouble RemedyOM-1594 Electrical Diagrams 186 931-D Circuit Diagram For Gun OM-1594 Main Assembly 12 13 16 17MP1 Motor & Wire Drive Motor & Wire Drive -1 Item Panel, Front w/Components Water-Cooled Model Illustrated See FigurePanel, Front w/Components -1 Item Exploded View Of XR-Edge Gun See185 202 Barrel Assembly Of XR-Edge Gun 46 47 Exploded View Of Pistol-Grip Gun15Fig 133 Dia Part Barrel Assembly Of Pistol-Grip Gun 137 Barrel ASSEMBLY, water cooled 15W & 30W models OM-1594 OM-1594 Service SupportCall Contact your Distributor forHobart Welding Products