Hobart Welding Products
OM-1594
manual
Troubleshooting
Specs
Install
Electrical Diagrams
Symbol Usage
Wire size
Replacing Hub Assembly
Adjusting Contact Tip Position
Safety
Service
Page 49
Notes
OM-1594
Page 45
Page 48
Page 50
Image 49
Page 48
Page 50
Contents
Processes
OM-1594
Description
From Hobart to You
Table of Contents
Electrical Diagrams
Marks a special safety message
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Welding can cause fire or explo- sion
ARC Rays can burn eyes and skin
Flying Metal can injure eyes
Buildup of GAS can injure or kill
Principal Safety Standards
About Pacemakers
EMF Information
UN Choc É Lectrique peut tuer
Signification des symboles
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
Identifie un message de sé curité particulier
DES Particules Volantes peuvent blesser les yeux
LE Soudage peut provoquer un incendie ou une explosion
LE Bruit peut affecter l’ouïe
LA Chute DE L’APPAREIL peut blesser
Risque D’INCENDIE OU
’EMPLOI Excessif peut
DES Organes Mobiles peuvent provoquer des blessures
Information sur les champs é lectromagné tiques
Principales normes de sé curité
Consignes relatives aux stimulateurs cardiaques
Drive rolls can injure fingers
Disconnect input plug or power before working on machine
Keep your head out of the fumes
Rating Label For CE Products
Specifications
Symbols And Definitions
Power
Diameter
Continuous Welding Minutes Welding
Duty Cycle And Overheating
Continuous Welding
Above 50 psi 345 kPa
Do not use gas pressure
Rear Panel
Air-Cooled Feeder Connections
Air-Cooled Gun Connections
Water-Cooled Feeder Connections
Water-Cooled Gun Connections
Voltage Sensing Lead Connections
Pin Plug Information
Meters/Minute Inches/Minute
Digital Meter Display
Opening Top Cover Of XR-Edge Gun
Adjusting Contact Tip Position
XR Edge Gun
Pistol Grip Gun
Removing Top Cover Of Pistol Grip Gun
Installing Wire Spool
150 mm Pull and hold wire cut off end Proceed to Section
Threading Welding Wire Through Feeder
Tools Needed Open tension arm
Nonconductive Surface Feed wire to check drive roll
Threading Welding Wire Through Gun
For XR-Edge Gun
For Pistol-Grip Gun
Adjusting Wire Feed Starting Speed
Setting Switches For Preflow And Postflow
Trigger hold actuation time Range is from 0 to 4 seconds
Adjusting Trigger Hold Actuation Time
Controls
Operation
Internal Controls
Shielding Gas Coolant Supply For Water-Cooled Models Only
Gun Controls
Sequence Of Gas Metal Arc Welding Gmaw Continuous Or Spot
Wire size
Feeder Drive Assembly Maintenance
Post Pressure Roll w/Bearing
Gun Drive Assembly Maintenance For An XR-Edge Gun
Replacing Head Tube Liner In XR-Edge Guns
Removing Contact Tip Adapter In XR-Edge Guns
Insert chamfered end of liner into head tube
Replacing Gun Cable Liner
Turn Off welding power Source and wire feeder
Changing Gun Contact Tip
Replacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns
Replacing Head Tube Liner In Pistol-Grip Guns
Turn Off wire feeder and welding power source Top Cover
Pressure Roll
Insert chamfered end of liner into head tube Tool Needed
Removing Contact Tip Adapter In Air-Cooled Pistol-Grip Guns
Reinstall gun cover
Replacing Hub Assembly
Turn Off Wire
Water Flow Switch Optional For Water-Cooled Models
Overload Protection
Engine Welding
Disconnect power before troubleshooting
Troubleshooting
Filter, and clean fittings
Trouble Remedy
OM-1594
Electrical Diagrams
186 931-D
Circuit Diagram For Gun
OM-1594
12 13 16 17
Main Assembly
MP1
Motor & Wire Drive
Motor & Wire Drive -1 Item
See Figure
Panel, Front w/Components Water-Cooled Model Illustrated
Panel, Front w/Components -1 Item
See
Exploded View Of XR-Edge Gun
185
202
Barrel Assembly Of XR-Edge Gun
15Fig
Exploded View Of Pistol-Grip Gun
46 47
133
Dia Part
Barrel Assembly Of Pistol-Grip Gun
137 Barrel ASSEMBLY, water cooled 15W & 30W models
OM-1594
OM-1594
Support
Service
Hobart Welding Products
Contact your Distributor for
Call
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