Southbend SB1029 owner manual Additional Surface Grinder Safety

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Model SB1029

S A F E T Y

For Machines Mfg. Since 8/09

Additional Surface Grinder Safety

1.Eye Protection: Grinding causes small particles to become airborne at a high rate of speed creating a risk of eye injury. ALWAYS wear eye protection when using this machine.

2.Wheel Speed Rating: Wheels operated at a faster speed than they are rated for may break or fly apart and impact the operator or bystanders. Before mounting a new wheel, be sure the wheel RPM rating is equal to or higher than the speed of the grinder.

3.Hand/Wheel Contact: Grinding wheels have the capability of removing a lot of skin fast. Make sure the workpiece is securely clamped to the table, then position your hands a safe distance away when grinding. Avoid wearing gloves as they may get caught in the grinding wheel and cause serious entanglement injuries.

4.Ring Test: Perform a "ring test" on grinding wheels before installation to ensure that they are safe to use. A wheel that does not pass the ring test may break or fly apart during operation.

5.Starting Grinder: If a wheel IS damaged, it will usually fly apart shortly after start-up. Standing in the wheel path increases the risk of impact injuries. To protect yourself, always stand out of the wheel path when turning the grinder ON.

6.Cracked Wheel: Cracked wheels may break and fly apart during operation, increasing the risk of impact injuries. Replace cracked wheels immediately!

7.Lung Protection: Grinding produces hazardous dust, which may cause long-term respiratory problems if breathed. Always wear a NIOSH approved dust mask or respirator when grinding.

8.Workpiece Contact: A heavy impact on a grinding wheel or attempting too deep of a cut can cause it to break or fly apart, causing serious personal injuries. Avoid jamming the workpiece into the wheel to reduce this risk.

9.Wheel Flanges: Only use the flanges included with the grinder when mounting wheels. Other flanges may not properly secure the wheel and could cause the wheel to fly off or break apart.

10.Fire Hazard: DO NOT connect a surface grinder to a dust collection system that is used with woodworking machines. Sparks emitted from the grinding process may ignite wood particles, resulting in fire or explosion. Only use a metal-specific dust collection system with this machine.

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Contents 18 Surface Grinder Model SB1029Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Identification IdentificationMachine Specifications Machine SpecificationsT R O D U C T I O N Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Surface Grinder Safety Preparation Overview Things Youll NeedFull-Load Current Rating Power Supply RequirementsAvailability Circuit InformationExtension Cords For 220V Connection PrewiredGrounding Requirements For 440V ConnectionUnpacking InventoryBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Bolting to Concrete Floors AssemblyTo assemble the machine Headstock elevation handwheel Inspections & Adjustments Power ConnectionInitial Lubrication Test Run To test run your machineOperation Overview Controls Control panelGrit Size Wheel SelectionAbrasive Type GradeTo inspect a wheel for damage Wheel InspectionRing Test To perform a ring testRemoving & Installing Grinding Wheels To remove and install a grinding wheelWheel mounting hub Removing & Installing Wheel & Hub To remove and reinstall the wheel and hubPulling wheel hub Wheel Dressing To dress the grinding wheelWheel Balancing To balance the grinding wheelE R a T I O N Dust Port Positioning To adjust the dust port positionMagnetic Chuck Grinder OperationUsing the Surface Grinder Grinding TipsMaintenance Schedule Basic LubricationTo change the oil and adjust the flow rate Recommended OilsRemoving Table Backlash To remove table backlashTR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Machine Storage To prepare your machine for storageElectrical Safety Instructions Wiring Diagram Color KEYTo convert the Model SB1029 to operate on Rewiring forHardwiring to Power Source 440VMotor 220V Electrical Components 220 VAC L15-15 PlugElectrical Box Contents 220V Electrical Box440V Electrical Components Oil Pump Motor SpindleElectrical Box Contents Electrical BoxColumn DescriptionElevation Control 125 109 108 110 111 123 121 113 101 112 107 106 124 126 Base 146Saddle Main Assembly List Tools Electrical Machine Labels 301Machine Labels List Rotation LabelT E S R R a N T Y Southbendlathe.com