Southbend SB1029 owner manual Wheel Inspection, Ring Test, To inspect a wheel for damage

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For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1029

Wheel Inspection

Do not assume that a wheel is in sound condition just because it is new—damage can often occur during shipping, with age, with prolonged exposure to moisture, or because of improper storage.

To inspect a wheel for damage:

1.Remove the wheel and look for any cracks, chips, nicks or dents in the surface of the wheel. If you see any of these, DO NOT attempt to use the wheel.

2.Do a ring test. This test will give you an indication of any internal damage that may not be obvious during a visual inspection.

3.Inspect the paper washers on both sides of the grinding wheel (see Figure 19). These washers are cushions between the spacer washer and the grinding wheel seat. Without the washers, cracks can be spawned from the center of the wheel when the spanner nut is tightened. Over time, these cracks can radiate outward and the wheel may explode during operation, possibly causing injury.

Paper

Washer

Figure 19. Important paper washer.

Note: If you need to replace or install new paper washers, replacements can be cut out of any thick construction paper or card stock. Regular notebook paper or paper from a copy machine is not acceptable, as it is too thin to provide the required cushion. Be sure to transfer any RPM limitations and wheel type information.

Ring Test

This test will give you an indication of any internal damage that may not be obvious during a visual inspection.

To perform a ring test:

1.Make sure the wheel is clean and dry; otherwise, you may get false results.

2.Hang the wheel in the air with a piece of cord or string looped through the hole in the center, as shown in Figure 20.

Paper Washer

Figure 20. Ring test setup and test locations.

3.At the locations shown in Figure 20, gently tap the wheel with a light non-metallic device such as the handle of a screwdriver or a wooden mallet.

An undamaged wheel will emit a clear metallic ring or “ping” sound in each of these spots. A damaged wheel will respond with

a dull thud that has no clear tone. If you determine from the ring test that the wheel is damaged, DO NOT use it!

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Contents Model SB1029 18 Surface GrinderCustomer Service UpdatesScope of Manual Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Identification IdentificationMachine Specifications Machine SpecificationsT R O D U C T I O N Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Surface Grinder Safety Things Youll Need Preparation OverviewAvailability Power Supply RequirementsFull-Load Current Rating Circuit InformationGrounding Requirements For 220V Connection PrewiredExtension Cords For 440V ConnectionInventory UnpackingBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Bolting to Concrete Floors AssemblyTo assemble the machine Headstock elevation handwheel Inspections & Adjustments Power ConnectionInitial Lubrication To test run your machine Test RunOperation Overview Control panel ControlsAbrasive Type Wheel SelectionGrit Size GradeRing Test Wheel InspectionTo inspect a wheel for damage To perform a ring testTo remove and install a grinding wheel Removing & Installing Grinding WheelsWheel mounting hub To remove and reinstall the wheel and hub Removing & Installing Wheel & HubPulling wheel hub To dress the grinding wheel Wheel DressingTo balance the grinding wheel Wheel BalancingE R a T I O N Magnetic Chuck To adjust the dust port positionDust Port Positioning Grinder OperationGrinding Tips Using the Surface GrinderBasic Lubrication Maintenance ScheduleRecommended Oils To change the oil and adjust the flow rateTo remove table backlash Removing Table BacklashTR O U B L E S H O OTI N G TR O U B L E S H O OTI N G To prepare your machine for storage Machine StorageWiring Diagram Color KEY Electrical Safety InstructionsHardwiring to Power Source Rewiring forTo convert the Model SB1029 to operate on 440VMotor 220 VAC L15-15 Plug 220V Electrical Components220V Electrical Box Electrical Box ContentsOil Pump Motor Spindle 440V Electrical ComponentsElectrical Box Electrical Box ContentsDescription ColumnElevation Control 125 109 108 110 111 123 121 113 101 112 107 106 124 126 146 BaseSaddle Main Assembly List Tools Electrical 301 Machine LabelsRotation Label Machine Labels ListT E S R R a N T Y Southbendlathe.com