Southbend SB1029 owner manual Tr O U B L E S H O Oti N G

Page 38

Model SB1029

TR O U B L E S H O OTI N G

For Machines Mfg. Since 8/09

If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540.

Symptom

Possible Cause

Possible Solution

Machine does not

1.

No power; voltage is incorrect.

1.

Switch power supply ON/verify and correct voltage.

start.

2.

Blown fuse/tripped circuit breaker

2.

Correct the cause of overload, then reset/replace

 

 

 

at main panel.

 

fuse or breaker.

3.Plug or receptacle is corroded or 3. Clean/retighten contacts; correct the wiring. mis-wired.

4.Thermal overload relay has tripped. 4. Allow motor to cool. If necessary, press reset button inside switch.

5.Break or short in wiring; or loose 5. Trace/replace broken or corroded wires; fix loose

connections.

connections.

6. Motor ON/OFF switch at fault.

6. Replace switch.

7.Motor connection wired incorrectly. 7. Wire motor correctly (refer to inside junction box cover or manual).

8.Contactor not energized/has poor 8. Test all legs for power, test field coil and replace if

 

 

contacts.

 

at fault.

 

9.

Motor at fault.

9.

Test for shorted windings, bad bearings and repair

 

 

 

 

or replace.

 

 

 

 

 

 

 

 

 

 

Main motor chat-

1.

Extension cord (if used) is causing

1.

Move machine closer to the power source, or use a

ters during startup

 

voltage drop.

 

larger gauge wire or shorter extension cord.

or during opera-

2.

Phase converter (if used) wild wire

2.

Connect wild wire to the machine power supply

tion.

 

connected wrong.

 

terminal that directly feeds motor. It must not feed

 

 

 

 

 

 

 

current to contactor field coils or the transformer.

3.Power supply has incorrect voltage 3. Contact your power company to fix the power

 

 

on one or more legs.

 

supply.

 

 

 

 

 

Machine operates

1.

Power connections wired out of

1.

Swap two power incoming power leads.

in reverse.

 

phase.

 

 

 

 

 

 

 

 

 

 

 

 

Machine has exces-

1.

Motor fan rubbing on fan cover.

1.

Fix/replace fan cover; replace loose or damaged fan.

sive vibration or

2.

Motor is loose.

2.

Tighten any loose fasteners.

noise.

3.

Grinding wheel out of balance.

3.

Dress and balance grinding wheel.

 

 

4.

Motor bearings worn or damaged.

4.

Replace motor bearings or replace motor.

 

 

 

 

 

Machine stalls or

1.

Motor is being overloaded.

1.

Reduce depth of cut.

slows when operat-

2.

Motor is wired out of phase.

2.

Swap two power incoming power leads.

ing.

3.

Motor at fault.

3.

Test for shorted windings, bad bearings and repair

 

 

 

 

 

or replace.

 

 

 

 

 

 

 

 

 

 

Handwheel has

1.

Leadscrew is dirty or lacks proper

1.

Clean and lubricate the leadscrew and service oil

excessive backlash,

 

lubrication.

 

system (Page 33).

end play, binds, or

2.

Longitudinal feed cable is loose.

2.

Adjust longitudinal feed cable (Page 35).

is difficult to move.

 

 

 

 

3.Linkage bolts, pins, and holes are 3. Replace linkage bolts, pins, and re-bush any worn

loose or worn.

pin holes.

4.Leadscrew or leadscrew nut worn. 4. Replace leadscrew or leadscrew nut.

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Image 38
Contents 18 Surface Grinder Model SB1029Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Capabilities FeaturesAbout This Machine Identification IdentificationMachine Specifications Machine SpecificationsT R O D U C T I O N Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Surface Grinder Safety Preparation Overview Things Youll NeedFull-Load Current Rating Power Supply RequirementsAvailability Circuit InformationExtension Cords For 220V Connection PrewiredGrounding Requirements For 440V ConnectionUnpacking InventoryBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Leveling Lifting & MovingLeveling & Mounting To assemble the machine AssemblyBolting to Concrete Floors Headstock elevation handwheel Initial Lubrication Power ConnectionInspections & Adjustments Test Run To test run your machineOperation Overview Controls Control panelGrit Size Wheel SelectionAbrasive Type GradeTo inspect a wheel for damage Wheel InspectionRing Test To perform a ring testRemoving & Installing Grinding Wheels To remove and install a grinding wheelWheel mounting hub Removing & Installing Wheel & Hub To remove and reinstall the wheel and hubPulling wheel hub Wheel Dressing To dress the grinding wheelWheel Balancing To balance the grinding wheelE R a T I O N Dust Port Positioning To adjust the dust port positionMagnetic Chuck Grinder OperationUsing the Surface Grinder Grinding TipsMaintenance Schedule Basic LubricationTo change the oil and adjust the flow rate Recommended OilsRemoving Table Backlash To remove table backlashTR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Machine Storage To prepare your machine for storageElectrical Safety Instructions Wiring Diagram Color KEYTo convert the Model SB1029 to operate on Rewiring forHardwiring to Power Source 440VMotor 220V Electrical Components 220 VAC L15-15 PlugElectrical Box Contents 220V Electrical Box440V Electrical Components Oil Pump Motor SpindleElectrical Box Contents Electrical BoxColumn DescriptionElevation Control 125 109 108 110 111 123 121 113 101 112 107 106 124 126 Base 146Saddle Main Assembly List Tools Electrical Machine Labels 301Machine Labels List Rotation LabelT E S R R a N T Y Southbendlathe.com