Southbend SB1029 owner manual Magnetic Chuck, Dust Port Positioning, Grinder Operation

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For Machines Mfg. Since 8/09

O P E R A T I O N

Model SB1029

Magnetic Chuck

The Model SB1029 table is equipped with a T-slot for securing a magnetic chuck. Refer to the magnetic chuck manufacturer's instruction manual for proper preparation and mounting techniques.

A magnetic chuck secures workpieces to the table without the use of clamps. With proper attention to preparation of both the workpiece and the magnetic chuck, a magnetic chuck will provide ample clamping force on most magnetic metals.

Dust Port Positioning

The Model SB1029 has a dust port to gather waste material created during grinding. The dust port is vertically adjustable so that it can be positioned directly in the path of the sparks.

To adjust the dust port position:

1.Hold the dust port with one hand to prevent it from moving, then loosen the lock knob shown in Figure 42.

Lock Knob

Figure 42. Dust port lock knob.

2.Position the dust port as needed, then re- tighten the lock knob.

Setup for a Typical Grinding Operation

Once you have chosen the proper wheel for the operation and properly installed the magnetic chuck on the table, use the following procedures to prepare for a grinding operation.

To prepare for a grinding operation:

1.DISCONNECT MACHINE FROM POWER!

2.To ensure flat mating surfaces on the workpiece and the magnetic chuck, surface grind and stone the top of the chuck and the bottom of the workpiece. Clean all surfaces to make sure they are free of contaminants.

3.Make sure the magnetic chuck is turned OFF, then place the workpiece onto the chuck. Once the workpiece is positioned as needed, turn the magnetic chuck ON.

4.Make sure the grinding wheel is not contacting the workpiece, connect the grinder to power, then turn the motor ON.

Grinder Operation

Grinding with a surface grinder is a delicate process that takes practice, skill, and knowledge. In addition to this, the method used for any one procedure will depend on a number of factors, including, but not limited to the material being ground, the grinding wheel being used, the quality and calibration of measuring tools, and the finish that is desired.

For these reasons, specific techniques are not outlined in this manual. We recommend that you consult books, trade magazines, metalworking experts, and other reliable resources for techniques pertaining to the specific tasks you wish to perform.

The information that follows serves as a general outline to help familiarize you with the basic grinding technique.

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Contents Model SB1029 18 Surface GrinderCustomer Service UpdatesScope of Manual Manual FeedbackTable of Contents Features About This MachineCapabilities Identification IdentificationMachine Specifications Machine SpecificationsT R O D U C T I O N Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Surface Grinder Safety Things Youll Need Preparation OverviewAvailability Power Supply RequirementsFull-Load Current Rating Circuit InformationGrounding Requirements For 220V Connection PrewiredExtension Cords For 440V ConnectionInventory UnpackingCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Assembly Bolting to Concrete FloorsTo assemble the machine Headstock elevation handwheel Power Connection Inspections & AdjustmentsInitial Lubrication To test run your machine Test RunOperation Overview Control panel ControlsAbrasive Type Wheel SelectionGrit Size GradeRing Test Wheel InspectionTo inspect a wheel for damage To perform a ring testTo remove and install a grinding wheel Removing & Installing Grinding WheelsWheel mounting hub To remove and reinstall the wheel and hub Removing & Installing Wheel & HubPulling wheel hub To dress the grinding wheel Wheel DressingTo balance the grinding wheel Wheel BalancingE R a T I O N Magnetic Chuck To adjust the dust port positionDust Port Positioning Grinder OperationGrinding Tips Using the Surface GrinderBasic Lubrication Maintenance ScheduleRecommended Oils To change the oil and adjust the flow rateTo remove table backlash Removing Table BacklashTR O U B L E S H O OTI N G TR O U B L E S H O OTI N G To prepare your machine for storage Machine StorageWiring Diagram Color KEY Electrical Safety InstructionsHardwiring to Power Source Rewiring forTo convert the Model SB1029 to operate on 440VMotor 220 VAC L15-15 Plug 220V Electrical Components220V Electrical Box Electrical Box ContentsOil Pump Motor Spindle 440V Electrical ComponentsElectrical Box Electrical Box ContentsDescription ColumnElevation Control 125 109 108 110 111 123 121 113 101 112 107 106 124 126 146 BaseSaddle Main Assembly List Tools Electrical 301 Machine LabelsRotation Label Machine Labels ListT E S R R a N T Y Southbendlathe.com