Southbend SB1029 owner manual Using the Surface Grinder, Grinding Tips

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Model SB1029

O P E R A T I O N

For Machines Mfg. Since 8/09

Using the Surface Grinder

Operation of the grinder is controlled through the movement of the three handwheels. The elevation handwheel controls the up and down movement of the grinding head. It is this axis that governs the amount of stock removal. Never attempt to remove too much material in one pass. The best results are achieved with multiple light passes.

The longitudinal travel handwheel rapidly moves the table from left to right. This allows the operator to move the workpiece back and forth underneath the grinding wheel.

The cross travel handwheel controls the front- to-back movement of the table and is only to be used between longitudinal passes to expose a new area of the workpiece to the grinding wheel. Slightly overlap passes to ensure complete coverage.

When grinding, sweep the table back and forth under the wheel in the longitudinal direction until no further sparks emerge from the workpiece, move the table in the cross direction to expose a new portion of the workpiece to the wheel, then take another sweep in the longitudinal direction. Repeat this process until the entire surface is ground. See Figure 43 for an illustration of this process.

Grinding Tips

While every grinding operation is unique, there are a few techniques that apply to most, if not all grinding operations.

ss$URING LONGITUDINALNPASSES UTIGHTENATHE CROSSS travel lock knob to prevent chatter that may occur as a result of slight cross movement of the table.

ss"ETWEENWLONGITUDINAL PASSES USE THE squeegee to remove any foreign material from the workpiece.

ss!FTERTAN INITIAL PASS ADJUSTATHE DUST PORT to be directly in the path of the sparks to minimize the amount of waste material ejected into the work space.

Grinding Wheel

Surfaced Portion

Workpiece

 

Surfaced Portion

New Portion

Exposed

*Movement exaggerated for clarity

Surfaced Portion

Surfaced Portion

New Portion

Exposed

*Movement exaggerated for clarity

Surfaced Portion

Continue/repeat as necessary until desired results are achieved.

Figure 43. Grinding process illustrated.

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Contents 18 Surface Grinder Model SB1029Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Identification IdentificationMachine Specifications Machine SpecificationsT R O D U C T I O N Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Surface Grinder Safety Preparation Overview Things Youll NeedFull-Load Current Rating Power Supply RequirementsAvailability Circuit InformationExtension Cords For 220V Connection PrewiredGrounding Requirements For 440V ConnectionUnpacking InventoryBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Bolting to Concrete Floors AssemblyTo assemble the machine Headstock elevation handwheel Inspections & Adjustments Power ConnectionInitial Lubrication Test Run To test run your machineOperation Overview Controls Control panelGrit Size Wheel SelectionAbrasive Type GradeTo inspect a wheel for damage Wheel InspectionRing Test To perform a ring testRemoving & Installing Grinding Wheels To remove and install a grinding wheelWheel mounting hub Removing & Installing Wheel & Hub To remove and reinstall the wheel and hubPulling wheel hub Wheel Dressing To dress the grinding wheelWheel Balancing To balance the grinding wheelE R a T I O N Dust Port Positioning To adjust the dust port positionMagnetic Chuck Grinder OperationUsing the Surface Grinder Grinding TipsMaintenance Schedule Basic LubricationTo change the oil and adjust the flow rate Recommended OilsRemoving Table Backlash To remove table backlashTR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Machine Storage To prepare your machine for storageElectrical Safety Instructions Wiring Diagram Color KEYTo convert the Model SB1029 to operate on Rewiring forHardwiring to Power Source 440VMotor 220V Electrical Components 220 VAC L15-15 PlugElectrical Box Contents 220V Electrical Box440V Electrical Components Oil Pump Motor SpindleElectrical Box Contents Electrical BoxColumn DescriptionElevation Control 125 109 108 110 111 123 121 113 101 112 107 106 124 126 Base 146Saddle Main Assembly List Tools Electrical Machine Labels 301Machine Labels List Rotation LabelT E S R R a N T Y Southbendlathe.com