Southbend SB1029 owner manual Wheel Selection, Abrasive Type, Grit Size, Grade

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Model SB1029

O P E R A T I O N

For Machines Mfg. Since 8/09

Wheel Selection

Most grinding wheels from major manufacturers are marked in a somewhat uniform manner. Understanding these markings will help you understand the capabilities of various wheels. Always refer to the manufacturer’s grinding recommendations when selecting a wheel for your project.

The grinding wheel you choose will depend on several factors related to the operation you plan to perform. The hardness of the material you will be grinding and the surface finish you desire are the two primary factors to consider when selecting a grinding wheel.

An example of the basic format for wheel numbering is shown below. The wheel in this example is a "36A60LV".

Prefix Abrasive Grit Grade Bond

 

Type

Size

 

Type

36

A

60

L

V

The prefix is a manufacturer-specific designation and will vary depending on the manufacturer.

Use the charts below as a basic wheel selection outline for most grinding operations.

Abrasive Type

Abrasive

Application

Type

 

AAluminum Oxide: For grinding common steel.

WA

White Aluminum Oxide: For

 

grinding harder metals (heat

 

treated steel, carbon steel, alloy

 

steel, etc.).

HFor grinding high speed steel.

CSilicon Carbide: For grinding cast iron and non-ferrous metals.

CG

Ceramic Grain: For extremely hard

 

metals, such as tungsten carbide.

Grit Size

The ideal grit for an operation depends on a number of considerations. Use the table below to choose a grit suitable for your desired results.

 

Results

Operation

Coarse Grit

Fine Grit

Consideration

(10–46)

(54–180)

Material

Increased

Decreased

Removal

 

 

Surface Finish

Rough

Smooth

Workpiece

Soft

Hard

Hardness

 

 

Width of Cut

Wide

Narrow

Grade

The grade of a wheel is an indicator of its hardness based on an alphabetical scale in which A is the softest and Z is the hardest.

Wheel Hardness

Operation

Soft

Hard

Consideration

A–M

N–Z

Workpiece

Hard

Soft

Hardness

 

 

Width of Cut

Wide

Narrow

 

 

 

Feed Rate

Slow

Fast

Wheel Speed

Fast

Slow

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Contents 18 Surface Grinder Model SB1029Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Features About This MachineCapabilities Identification IdentificationMachine Specifications Machine SpecificationsT R O D U C T I O N Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Surface Grinder Safety Preparation Overview Things Youll NeedPower Supply Requirements AvailabilityFull-Load Current Rating Circuit InformationFor 220V Connection Prewired Grounding RequirementsExtension Cords For 440V ConnectionUnpacking InventoryCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Lifting & Moving Leveling & MountingLeveling Assembly Bolting to Concrete FloorsTo assemble the machine Headstock elevation handwheel Power Connection Inspections & AdjustmentsInitial Lubrication Test Run To test run your machineOperation Overview Controls Control panelWheel Selection Abrasive TypeGrit Size GradeWheel Inspection Ring TestTo inspect a wheel for damage To perform a ring testRemoving & Installing Grinding Wheels To remove and install a grinding wheelWheel mounting hub Removing & Installing Wheel & Hub To remove and reinstall the wheel and hubPulling wheel hub Wheel Dressing To dress the grinding wheelWheel Balancing To balance the grinding wheelE R a T I O N To adjust the dust port position Magnetic ChuckDust Port Positioning Grinder OperationUsing the Surface Grinder Grinding TipsMaintenance Schedule Basic LubricationTo change the oil and adjust the flow rate Recommended OilsRemoving Table Backlash To remove table backlashTR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Machine Storage To prepare your machine for storageElectrical Safety Instructions Wiring Diagram Color KEYRewiring for Hardwiring to Power SourceTo convert the Model SB1029 to operate on 440VMotor 220V Electrical Components 220 VAC L15-15 PlugElectrical Box Contents 220V Electrical Box440V Electrical Components Oil Pump Motor SpindleElectrical Box Contents Electrical BoxColumn DescriptionElevation Control 125 109 108 110 111 123 121 113 101 112 107 106 124 126 Base 146Saddle Main Assembly List Tools Electrical Machine Labels 301Machine Labels List Rotation LabelT E S R R a N T Y Southbendlathe.com