Southbend SB1029 owner manual Understanding Risks of Machinery, Basic Machine Safety

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Model SB1029

S A F E T Y

For Machines Mfg. Since 8/09

Understanding Risks of Machinery

Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).

The owner of this machinery or equipment is ultimately responsible for its safe use. This responsibility includes proper installation in a safe environment, personnel training and usage authorization, regular inspection and maintenance, manual availability and comprehension, application of safety devices, integrity of cutting tools or accessories, and the usage of approved personal protective equipment by all operators and bystanders.

The manufacturer of this machinery or equipment will not be held liable for injury or property damage from negligence, improper training, machine modifications, or misuse. Failure to read, understand, and follow the manual and safety labels may result in serious personal injury, including amputation, broken bones, electrocution, or death.

The signals used in this manual to identify hazard levels are defined as follows:

Death or catastrophic harm WILL occur.

Death or catastrophic harm COULD occur.

Moderate injury or fire MAY occur.

Machine or property damage may occur.

Basic Machine Safety

1.Owner’s Manual: All machinery and machining equipment presents serious injury hazards to untrained users. To reduce the risk of injury, anyone who uses THIS item MUST read and understand this entire manual before starting.

2.Personal Protective Equipment: Operating or servicing this item may expose the user to flying debris, dust, smoke, dangerous chemicals, or loud noises. These hazards can result in eye injury, blindness, long- term respiratory damage, poisoning, cancer, reproductive harm or hearing loss. Reduce your risks from these hazards

by wearing approved eye protection, respirator, gloves, or hearing protection.

3.Trained/Supervised Operators Only:

Untrained users can seriously injure themselves or bystanders. Only allow trained and properly supervised personnel to operate this item. Make sure safe operation instructions are clearly understood. If electrically powered, use padlocks and master switches, and remove start switch keys to prevent unauthorized use or accidental starting.

4.Guards/Covers: Accidental contact with moving parts during operation may cause severe entanglement, impact, cutting,

or crushing injuries. Reduce this risk by keeping any included guards/covers/doors installed, fully functional, and positioned for maximum protection.

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Contents 18 Surface Grinder Model SB1029Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Capabilities FeaturesAbout This Machine Identification IdentificationMachine Specifications Machine SpecificationsT R O D U C T I O N Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Surface Grinder Safety Preparation Overview Things Youll NeedPower Supply Requirements AvailabilityFull-Load Current Rating Circuit InformationFor 220V Connection Prewired Grounding RequirementsExtension Cords For 440V ConnectionUnpacking InventoryBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Leveling Lifting & MovingLeveling & Mounting To assemble the machine AssemblyBolting to Concrete Floors Headstock elevation handwheel Initial Lubrication Power ConnectionInspections & Adjustments Test Run To test run your machineOperation Overview Controls Control panelWheel Selection Abrasive TypeGrit Size GradeWheel Inspection Ring TestTo inspect a wheel for damage To perform a ring testRemoving & Installing Grinding Wheels To remove and install a grinding wheelWheel mounting hub Removing & Installing Wheel & Hub To remove and reinstall the wheel and hubPulling wheel hub Wheel Dressing To dress the grinding wheelWheel Balancing To balance the grinding wheelE R a T I O N To adjust the dust port position Magnetic ChuckDust Port Positioning Grinder OperationUsing the Surface Grinder Grinding TipsMaintenance Schedule Basic LubricationTo change the oil and adjust the flow rate Recommended OilsRemoving Table Backlash To remove table backlashTR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Machine Storage To prepare your machine for storageElectrical Safety Instructions Wiring Diagram Color KEYRewiring for Hardwiring to Power SourceTo convert the Model SB1029 to operate on 440VMotor 220V Electrical Components 220 VAC L15-15 PlugElectrical Box Contents 220V Electrical Box440V Electrical Components Oil Pump Motor SpindleElectrical Box Contents Electrical BoxColumn DescriptionElevation Control 125 109 108 110 111 123 121 113 101 112 107 106 124 126 Base 146Saddle Main Assembly List Tools Electrical Machine Labels 301Machine Labels List Rotation LabelT E S R R a N T Y Southbendlathe.com