Southbend SB1029 owner manual Machine Labels, 301

Page 56

Model SB1029

P A R T S

For Machines Mfg. Since 8/09

Machine Labels

301

MODEL SB1029

6" x 18" SURFACE GRINDER

Serial No:

!WARNING!

MFG Date:

NOTICE

Only trained and properly supervised personnel are allowed to operate this machine. If safe operation procedures are not clearly understood, request additional training from a supervisor before beginning operation.

324

•Clnotice

326

325

Motor: 1-1/2 HP, 220V/440V, 3-Phase

Table Surface Size: 5-3/4" X 18"

Spindle Speed: 3450 RPM

Longitudinal Travel: 18-7/8"

Cross Travel: 6-15/16"

Max. Distance Wheel To Table: 15.3"

Maximum Grinding Length: 18-1/2"

Maximum Grinding Width: 6-15/16"

Vertical Handwheel Revolution: 0.05"

Crossfeed Handwheel Revolution: 0.2"

Grinding Wheel: 7"D X 1/2"W X 1-1/4"B

Spindle Arbor: 1"D X 7.5° Taper

Floor to Table Height: 40"

Weight: 1672 Lbs.

Made in Taiwan to South Bend Specifications

TO REDUCE THE RISK OF SERIOUS PERSONAL INJURY WHILE USING THIS MACHINE:

1.Read and understand manual before starting.

2.Always wear eye protection and respirator.

3.Always balance and dress wheel before use.

4.Never place hands near moving machine parts or workpiece.

5.Never use hands to hold workpiece while grinding.

6.Inspect wheel before each use. Never use grinding wheels that have been dropped or have chips or cracks. Inspect wheel before each use.

7.Do not wear loose clothing, gloves or jewelry. Secure long hair and button all long sleeve shirts.

8.Disconnect power before servicing, setting up or adjusting.

9.Do not use grinding wheels rated lower than 3450 RPM.

10.Do not operate under the influence of drugs or alcohol.

11.Make sure machine is properly adjusted, set up, and workpiece is clamped before starting motor.

12.Keep floor area around the grinder clean and dry.

13.Never leave the machine running unattended.

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NOTICE

TIPS FOR BEST GRINDING RESULTS:

Make sure the grinding wheel is balanced before use.

Select an appropriate grinding wheel according to the workpiece material.

Keep a thin coat of oil on the spindle nose and wheel flange to prevent rust.

Never use compressed air to clean the machine. Doing so will force metal chips into the table ways.

Keep longitudinal handwheel drive cable properly tightened.

Empty, clean, and refill oil reservoir every 3–6 months.

Adjust oil flow as necessary to maintain smooth operation of all moving parts.

Clean dust collection at least weekly, or any time you notice a drop in suction.

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1 2 3 4

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x4

NOTICE

Before using the machine, lift the table and remove the four plastic shipping support blocks from both ends. Save these blocks for future transport of the machine.

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!WARNING!

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!WARNING!

TIPPING HAZARD DO NOT place a heavy object at one end of the table. Doing so may cause the table to tip, resulting in personal injury or damage to machine.

NOTICE

Before using machine, remove this cover and make sure the lubrication tank is filled with Mobil Vacuoline 1405 or equivalent oil (ISO 32 Way Oil) to provide lubrication to the ways.

1.Vertical Leadscrew

2.Cross Leadscrew

3.Longitudinal & Cross Slideways

4.Pressure Discharge

Turning valve counterclockwise reduces oil flow.

Turning valve clockwise increases oil flow.

To restore factory settings:

Valve 1: Turn fully counterclockwise (full flow).

Valves 2 & 3: Turn clockwise until snug, then back 1 turn.

Valve 4: Turn clockwise until snug, then loosen unti steady drip is observed (about 3 drops per second).

EYE/FACE/LUNG INJURY HAZARD Always wear a face shield and respirator

when using this

NOTICE

If excessive play develops in the longitudinal hand- wheel, the cable drive can be tightened. See your Owner’s Manual for details.

equipment.

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318

317316

 

310

 

220V

 

3-Ph

 

311

!

307

!WARNING!

POISON/

BIOHAZARD Refer to the cutting fluid manufacturer’s Material Safety Data Sheets (MSDS) for safety information.

 

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! WARNING!

 

INJURY/SHOCK

 

HAZARD

! WARNING!

To avoid shock or

 

accidental starting,

INJURY HAZARD

 

disconnect power

Do not use machine if

 

before adjusting or

you have not read the

 

servicing machine.

manual. Visit southbendlathe.com or

call 360-734-1540 to

312

get a manual.

 

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Contents 18 Surface Grinder Model SB1029Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Capabilities FeaturesAbout This Machine Identification IdentificationMachine Specifications Machine SpecificationsT R O D U C T I O N Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Surface Grinder Safety Preparation Overview Things Youll NeedPower Supply Requirements AvailabilityFull-Load Current Rating Circuit InformationFor 220V Connection Prewired Grounding RequirementsExtension Cords For 440V ConnectionUnpacking InventoryBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Leveling Lifting & MovingLeveling & Mounting To assemble the machine AssemblyBolting to Concrete Floors Headstock elevation handwheel Initial Lubrication Power ConnectionInspections & Adjustments Test Run To test run your machineOperation Overview Controls Control panelWheel Selection Abrasive TypeGrit Size GradeWheel Inspection Ring TestTo inspect a wheel for damage To perform a ring testRemoving & Installing Grinding Wheels To remove and install a grinding wheelWheel mounting hub Removing & Installing Wheel & Hub To remove and reinstall the wheel and hubPulling wheel hub Wheel Dressing To dress the grinding wheelWheel Balancing To balance the grinding wheelE R a T I O N To adjust the dust port position Magnetic ChuckDust Port Positioning Grinder OperationUsing the Surface Grinder Grinding TipsMaintenance Schedule Basic LubricationTo change the oil and adjust the flow rate Recommended OilsRemoving Table Backlash To remove table backlashTR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Machine Storage To prepare your machine for storageElectrical Safety Instructions Wiring Diagram Color KEYRewiring for Hardwiring to Power SourceTo convert the Model SB1029 to operate on 440VMotor 220V Electrical Components 220 VAC L15-15 PlugElectrical Box Contents 220V Electrical Box440V Electrical Components Oil Pump Motor SpindleElectrical Box Contents Electrical BoxColumn DescriptionElevation Control 125 109 108 110 111 123 121 113 101 112 107 106 124 126 Base 146Saddle Main Assembly List Tools Electrical Machine Labels 301Machine Labels List Rotation LabelT E S R R a N T Y Southbendlathe.com