Southbend SB1029 owner manual Operation Overview

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Model SB1029

O P E R A T I O N

For Machines Mfg. Since 8/09

Operation Overview

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so they can more easily understand the controls discussed later in this manual.

Note: Due to the generic nature of this overview, it is not intended to be an instructional guide for performing actual machine operations.

To learn more about specific operations and machining techniques, seek training from people experienced with this type of machine, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk.

During operation, small metal chips may become airborne, leading to serious eye injury. Wear safety glasses to reduce this risk.

To complete a typical operation, the operator does the following:

1.Examines the grinding wheel to make sure it is suitable for use (has no visible cracks or large chips).

2.Examines the workpiece to make sure it is prepared for grinding.

3.Uses the elevation handwheel to raise the grinding wheel assembly to provide clearance when mounting the workpiece.

4.Wipes the table surface clean to remove any debris that may interfere with the clamping process.

5.Uses a magnetic chuck to hold the workpiece to the table, then turns the elevation handwheel to lower the grinding wheel to just above the top surface of the workpiece.

6.Turns the grinder ON, then stands to the side of the wheel path while the wheel reaches full speed.

7.Performs the grinding operation.

Note: Because the method for performing each grinding operation varies, specific actions are not listed here.

8.When the grinding operation is complete, turns the machine OFF and allows the grinding wheel to come to a complete stop.

9.Removes the workpiece from the table.

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Contents 18 Surface Grinder Model SB1029Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents About This Machine FeaturesCapabilities Identification IdentificationMachine Specifications Machine SpecificationsT R O D U C T I O N Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Surface Grinder Safety Preparation Overview Things Youll NeedFull-Load Current Rating Power Supply RequirementsAvailability Circuit InformationExtension Cords For 220V Connection PrewiredGrounding Requirements For 440V ConnectionUnpacking InventoryBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting Lifting & MovingLeveling Bolting to Concrete Floors AssemblyTo assemble the machine Headstock elevation handwheel Inspections & Adjustments Power ConnectionInitial Lubrication Test Run To test run your machineOperation Overview Controls Control panelGrit Size Wheel SelectionAbrasive Type GradeTo inspect a wheel for damage Wheel InspectionRing Test To perform a ring testRemoving & Installing Grinding Wheels To remove and install a grinding wheelWheel mounting hub Removing & Installing Wheel & Hub To remove and reinstall the wheel and hubPulling wheel hub Wheel Dressing To dress the grinding wheelWheel Balancing To balance the grinding wheelE R a T I O N Dust Port Positioning To adjust the dust port positionMagnetic Chuck Grinder OperationUsing the Surface Grinder Grinding TipsMaintenance Schedule Basic LubricationTo change the oil and adjust the flow rate Recommended OilsRemoving Table Backlash To remove table backlashTR O U B L E S H O OTI N G TR O U B L E S H O OTI N G Machine Storage To prepare your machine for storageElectrical Safety Instructions Wiring Diagram Color KEYTo convert the Model SB1029 to operate on Rewiring forHardwiring to Power Source 440VMotor 220V Electrical Components 220 VAC L15-15 PlugElectrical Box Contents 220V Electrical Box440V Electrical Components Oil Pump Motor SpindleElectrical Box Contents Electrical BoxColumn DescriptionElevation Control 125 109 108 110 111 123 121 113 101 112 107 106 124 126 Base 146Saddle Main Assembly List Tools Electrical Machine Labels 301Machine Labels List Rotation LabelT E S R R a N T Y Southbendlathe.com