Graco Inc 309293K, 244582, 244581 important safety instructions Instructions/Parts List

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Instructions/Parts List

ELECTROSTATIC, WATERBORNE, AIR SPRAY

WB100 Isolation System and PRO

Xs3 Spray Gun

309293K

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure

100 psi (0.7 MPa, 7 bar) Maximum Working Fluid Pressure

For use when electrostatically spraying conductive, waterborne fluids that meet at least one of the following conditions for non-flammability:

FM Approved

The fluid has a flash point above 140°F (60°C) and a maximum organic solvent concentration of 20%, by weight, per ASTM Standard D93. FM

The fluid does not sustain burning when tested per ASTM Standard D4206 Sustained Burn Test.

CE-EN 50059 Compliant

Materials which cannot be ignited, in any mixture with air, by an energy source of less than 500 mJ.

TI2139a

WB 100

Isolation Enclosure

See page 3 for a List of Models

U.S. Patent No. 7,226,004

PRO Xs3

Smart Gun and

Fluid Hose

TI1681A

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Contents Instructions/Parts List Table of Contents FM Approved List of ModelsEN 50059 Compliant Gun Model DescriptionElectric Shock Hazard SymbolsToxic Fluid Hazard Fire and Explosion HazardPressurized Equipment Hazard Equipment Misuse HazardHow the Electrostatic Air Spray Gun Works IntroductionSpraying Waterborne Fluids Electrostatically Gun Overview Gun OverviewSystem Requirements Install the System InstallationFire, Explosion, and Electric Shock Hazard Typical Installation PRO Xs Waterborne System Key Connect the Air Line Ventilate the Spray BoothGround the Cabinet Connect the Waterborne Fluid HoseUnshielded Hose Shielded HoseUnshielded fluid connection Waterborne Hose Dimensions At Graco WB100 EnclosureAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitFluid Nozzles Select a Fluid Nozzle and Air CapAir Caps Grounding Check Gun Grounding Check Electrical GroundingRelief Procedure on Operating ChecklistOperation Turn off the main air supply valve B Fill the Fluid Supply Adjust the Spray PatternFire and Explosion Hazard Fully open the fluid adjustment valve Air Hose Length Air Regulator Setting Ft m Psi MPa, bar Air Regulator SettingsWhen you finish spraying, perform the Shutdown procedure on Low Voltage Adjustment Low Voltage Adjustment Smart Guns OnlyShutdown Flush the Spray Gun MaintenanceDo not immerse the gun in fluid Daily Care and CleaningMaintenance Procedure Clean the Air Cap and Fluid NozzleGrease Door Latch Threads Equipment NeededTest Gun Resistance Electrical TestsTest Power Supply Resistance Test Power Supply ResistanceElectrode Test Electrode ResistanceTest Cylinder Resistance Test Ground Strip ResistanceVoltage Loss Troubleshooting TroubleshootingSpray Gun Waterborne Fluid HoseTests Visual CheckTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting Lowing the Fluid Voltage Discharge Grounding Procedure Electrical TroubleshootingSee Test Gun Resistance on 18 and Test Gun Resistance See Check Electrical Grounding onRepair Prepare the Gun for ServiceAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Packing Rod RepairBarrel Removal Barrel InstallationPower Supply Power Supply Removal and ReplacementTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAir Valve Repair Fluid Adjustment Valve RepairES ON/OFF Valve Repair Atomizing Air Restrictor Valve Removal and ReplacementParts Ref. No Alternator 19a 19b Description Qty Hook 51 Ref 19a TI1487A Ti1601a Description Qty SWITCH, ES HI/LO TI2138a Plate DescriptionQty Code Length Description In. mm Tubing and Wiring ChartDetail of Door Interlock Switch Tubing and Wiring DiagramsDetail of Control Box Air Line Accessories AccessoriesFluid Line Accessories Miscellaneous Accessories Gun Accessories402 407 401 406 403 408 404 406 Ref Part No Agitator Accessory Kit items506 507 502 505 503 Part No Fluid Regulator Accessory Kit itemsCategory Technical DataData Graco Information Graco Standard WarrantyToll Free