Graco Inc 244582, 309293K, 244581 Fluid Adjustment Valve Repair, Air Valve Repair

Page 50

Repair

Fluid Adjustment Valve Repair

1.Prepare the gun for service, page 41.

2.Remove the fluid adjustment valve (25). It can only be replaced as a complete assembly. See FIG. 32..

3.Screw the valve (25) into the gun handle. Torque to 15-25 in-lb (1.7-2.8 N•m).

25

TI1684A

Fig. 32. Fluid Adjustment Valve

Air Valve Repair

4.Remove the air valve (21?) with a pliers. Inspect the seal (21a*) and replace if damaged. Be sure the seal is pressed securely onto the valve so the outer cone is flats.

CAUTION

When removing the air valve (21) be careful not to damage the seat area.

5.Inspect the u-cup (6*). Do not remove the u-cup unless damaged. If removed, install the new one with its lips facing into the gun handle (17).

6.Install the air valve (21) and spring (15) into the gun handle (17).

7.Install the fluid adjustment valve (25). Torque to 15-25 in-lb (1.7-2.8 N•m).

8.Install the barrel, page 46.

1.Prepare the gun for service, page 41.

2.Remove the barrel, page 46.

3.Remove the fluid adjustment valve (25) from the handle (17). Remove the spring (15). See FIG. 33..

CAUTION

Clean all parts in non-conductive solvent compatible with the fluid being used, such as xylol or mineral spirits. Use of conductive solvents can cause the gun to malfunction.

21a*

17

*6

TI1685A

Fig. 33. Air Valve

15

21

25

50

309293K

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Contents Instructions/Parts List Table of Contents EN 50059 Compliant List of ModelsFM Approved Gun Model DescriptionSymbols Electric Shock HazardFire and Explosion Hazard Toxic Fluid HazardEquipment Misuse Hazard Pressurized Equipment HazardSpraying Waterborne Fluids Electrostatically IntroductionHow the Electrostatic Air Spray Gun Works Gun Overview Gun OverviewFire, Explosion, and Electric Shock Hazard InstallationSystem Requirements Install the System Typical Installation PRO Xs Waterborne System Key Ground the Cabinet Ventilate the Spray BoothConnect the Air Line Connect the Waterborne Fluid HoseShielded Hose Unshielded HoseWaterborne Hose Dimensions At Graco WB100 Enclosure Unshielded fluid connectionAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitAir Caps Select a Fluid Nozzle and Air CapFluid Nozzles Grounding Check Electrical Grounding Check Gun GroundingOperation Operating ChecklistRelief Procedure on Turn off the main air supply valve B Fire and Explosion Hazard Adjust the Spray PatternFill the Fluid Supply Fully open the fluid adjustment valve Air Regulator Settings Air Hose Length Air Regulator Setting Ft m Psi MPa, barWhen you finish spraying, perform the Shutdown procedure on Shutdown Low Voltage Adjustment Smart Guns OnlyLow Voltage Adjustment Maintenance Flush the Spray GunDaily Care and Cleaning Do not immerse the gun in fluidMaintenance Grease Door Latch Threads Clean the Air Cap and Fluid NozzleProcedure Equipment NeededElectrical Tests Test Gun ResistanceTest Power Supply Resistance Test Power Supply ResistanceTest Electrode Resistance ElectrodeTest Ground Strip Resistance Test Cylinder ResistanceSpray Gun TroubleshootingVoltage Loss Troubleshooting Waterborne Fluid HoseVisual Check TestsTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting See Test Gun Resistance on Electrical TroubleshootingLowing the Fluid Voltage Discharge Grounding Procedure See Check Electrical Grounding on 18 and Test Gun ResistancePrepare the Gun for Service RepairAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Repair Packing RodBarrel Installation Barrel RemovalPower Supply Removal and Replacement Power SupplyTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Repair Fan Air Adjustment ValveFluid Adjustment Valve Repair Air Valve RepairAtomizing Air Restrictor Valve Removal and Replacement ES ON/OFF Valve RepairParts Ref. No Alternator 19a 19b Description Qty Hook 51 Ref 19a TI1487A Ti1601a Description Qty SWITCH, ES HI/LO TI2138a Plate DescriptionQty Tubing and Wiring Chart Code Length Description In. mmDetail of Control Box Tubing and Wiring DiagramsDetail of Door Interlock Switch Fluid Line Accessories AccessoriesAir Line Accessories Gun Accessories Miscellaneous AccessoriesPart No Agitator Accessory Kit items 402 407 401 406 403 408 404 406 RefPart No Fluid Regulator Accessory Kit items 506 507 502 505 503Data Technical DataCategory Toll Free Graco Standard WarrantyGraco Information