Graco Inc 309293K, 244582, 244581 important safety instructions Spray Pattern Troubleshooting

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Troubleshooting

Spray Pattern Troubleshooting

Check all possible remedies in the Troubleshooting Chart before disassembling the gun.

Some spray pattern problems are caused by the improper balance between air and fluid.

Problem

Cause

Solution

 

 

 

Fluttering or spitting spray.

No fluid.

Refill supply.

 

 

 

 

Loose, dirty, damaged nozzle/seat.

Clean or replace nozzle, page 42.

 

Air in fluid supply.

Check fluid source. Refill.

Improper spray pattern.

Damaged nozzle or air cap.

Replace, page 42.

 

Fluid buildup on air cap or nozzle.

Clean. See page 29.

 

Fan air pressure too high.

Decrease.

 

Fluid too thin.

Increase viscosity.

 

Fluid pressure too low.

Increase.

 

Fan air pressure too low.

Increase.

 

Fluid too thick.

Reduce viscosity.

 

Too much fluid.

Decrease flow.

 

 

 

Streaks.

Did not apply 50% overlap.

Overlap strokes 50%.

 

 

 

 

Dirty or damaged air cap.

Clean or replace, page 42.

309293K

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Contents Instructions/Parts List Table of Contents FM Approved List of ModelsEN 50059 Compliant Gun Model DescriptionElectric Shock Hazard SymbolsToxic Fluid Hazard Fire and Explosion HazardPressurized Equipment Hazard Equipment Misuse HazardHow the Electrostatic Air Spray Gun Works IntroductionSpraying Waterborne Fluids Electrostatically Gun Overview Gun OverviewSystem Requirements Install the System InstallationFire, Explosion, and Electric Shock Hazard Typical Installation PRO Xs Waterborne System Key Connect the Air Line Ventilate the Spray BoothGround the Cabinet Connect the Waterborne Fluid HoseUnshielded Hose Shielded HoseUnshielded fluid connection Waterborne Hose Dimensions At Graco WB100 EnclosureAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitFluid Nozzles Select a Fluid Nozzle and Air CapAir Caps Grounding Check Gun Grounding Check Electrical GroundingRelief Procedure on Operating ChecklistOperation Turn off the main air supply valve B Fill the Fluid Supply Adjust the Spray PatternFire and Explosion Hazard Fully open the fluid adjustment valve Air Hose Length Air Regulator Setting Ft m Psi MPa, bar Air Regulator SettingsWhen you finish spraying, perform the Shutdown procedure on Low Voltage Adjustment Low Voltage Adjustment Smart Guns OnlyShutdown Flush the Spray Gun MaintenanceDo not immerse the gun in fluid Daily Care and CleaningMaintenance Procedure Clean the Air Cap and Fluid NozzleGrease Door Latch Threads Equipment NeededTest Gun Resistance Electrical TestsTest Power Supply Resistance Test Power Supply ResistanceElectrode Test Electrode ResistanceTest Cylinder Resistance Test Ground Strip ResistanceVoltage Loss Troubleshooting TroubleshootingSpray Gun Waterborne Fluid HoseTests Visual CheckTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting Lowing the Fluid Voltage Discharge Grounding Procedure Electrical TroubleshootingSee Test Gun Resistance on 18 and Test Gun Resistance See Check Electrical Grounding onRepair Prepare the Gun for ServiceAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Packing Rod RepairBarrel Removal Barrel InstallationPower Supply Power Supply Removal and ReplacementTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAir Valve Repair Fluid Adjustment Valve RepairES ON/OFF Valve Repair Atomizing Air Restrictor Valve Removal and ReplacementParts Ref. No Alternator 19a 19b Description Qty Hook 51 Ref 19a TI1487A Ti1601a Description Qty SWITCH, ES HI/LO TI2138a Plate DescriptionQty Code Length Description In. mm Tubing and Wiring ChartDetail of Door Interlock Switch Tubing and Wiring DiagramsDetail of Control Box Air Line Accessories AccessoriesFluid Line Accessories Miscellaneous Accessories Gun Accessories402 407 401 406 403 408 404 406 Ref Part No Agitator Accessory Kit items506 507 502 505 503 Part No Fluid Regulator Accessory Kit itemsCategory Technical DataData Graco Information Graco Standard WarrantyToll Free