Graco Inc 309293K Fill the Fluid Supply, Adjust the Spray Pattern, Fire and Explosion Hazard

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Fill the Fluid Supply

1.Discharge the system voltage (page 20).

2.Relieve the pressure (page 20).

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3.Open the isolated enclosure door.

4.Remove the pail cover from the pail, holding a rag over the suction tube strainer to prevent any fluid from dripping into the isolated enclosure. Place the cover and suction tube outside the enclosure.

5.Remove the supply pail from the enclosure.

Operation

WARNING

Fire and Explosion Hazard

To reduce the risk of fire and explosion, only use this equipment with fluids that meet at least one of the following conditions for non-flammability:.

The fluid has a flash point above 140°F (60°C) and a maximum organic solvent concentration of 20%, by weight, per ASTM Standard D93.

The fluid does not sustain burning when tested per ASTM Standard D4206 Sustained Burn Test.

CAUTION

Be sure to wipe up all fluid spills in the isolated enclo- sure. Fluid can create a conductive path and cause the system to short out.

6.Clean up any fluid spills in the enclosure, using a soft cloth and a non-flammable, compatible solvent.

7.Fill the supply pail with fluid and return it to the enclosure. Clean up any spills.

8.Reinstall the pail cover, holding a rag over the suc- tion tube strainer to prevent fluid spills while you place the pump suction tube in the pail.

9.Close the isolated enclosure door and fasten securely with the T-handle locking screw.

Adjust the Spray Pattern

Follow the steps below to establish the correct fluid flow and air flow.

WARNING

Electric Shock Hazard

Contact with the charged components of the spray gun will cause an electric shock. Do not touch the gun nozzle or electrode or

come within 4 in. (102 mm) of the front of the gun during operation or until performing the Fluid Voltage Discharge and Grounding Procedure on page 20.

Follow the Fluid Voltage Discharge and Grounding Procedure on page 20 when you stop spraying and whenever you are instructed to discharge the voltage.

WARNING

Component Rupture Hazard

To reduce the risk of component rupture, which can cause serious injury, do not

exceed the maximum working pressure of the lowest rated system component. This equipment has a 100 psi (0.7 MPa, 7 bar) maximum working air and fluid pressure.

309293K

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Contents Instructions/Parts List Table of Contents FM Approved List of ModelsEN 50059 Compliant Gun Model DescriptionElectric Shock Hazard SymbolsToxic Fluid Hazard Fire and Explosion HazardPressurized Equipment Hazard Equipment Misuse HazardIntroduction How the Electrostatic Air Spray Gun WorksSpraying Waterborne Fluids Electrostatically Gun Overview Gun OverviewInstallation System Requirements Install the SystemFire, Explosion, and Electric Shock Hazard Typical Installation PRO Xs Waterborne System Key Connect the Air Line Ventilate the Spray BoothGround the Cabinet Connect the Waterborne Fluid HoseUnshielded Hose Shielded HoseUnshielded fluid connection Waterborne Hose Dimensions At Graco WB100 EnclosureAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitSelect a Fluid Nozzle and Air Cap Fluid NozzlesAir Caps Grounding Check Gun Grounding Check Electrical GroundingOperating Checklist Relief Procedure onOperation Turn off the main air supply valve B Adjust the Spray Pattern Fill the Fluid SupplyFire and Explosion Hazard Fully open the fluid adjustment valve Air Hose Length Air Regulator Setting Ft m Psi MPa, bar Air Regulator SettingsWhen you finish spraying, perform the Shutdown procedure on Low Voltage Adjustment Smart Guns Only Low Voltage AdjustmentShutdown Flush the Spray Gun MaintenanceDo not immerse the gun in fluid Daily Care and CleaningMaintenance Procedure Clean the Air Cap and Fluid NozzleGrease Door Latch Threads Equipment NeededTest Gun Resistance Electrical TestsTest Power Supply Resistance Test Power Supply ResistanceElectrode Test Electrode ResistanceTest Cylinder Resistance Test Ground Strip ResistanceVoltage Loss Troubleshooting TroubleshootingSpray Gun Waterborne Fluid HoseTests Visual CheckTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting Electrical Troubleshooting Lowing the Fluid Voltage Discharge Grounding ProcedureSee Test Gun Resistance on 18 and Test Gun Resistance See Check Electrical Grounding onRepair Prepare the Gun for ServiceAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Packing Rod RepairBarrel Removal Barrel InstallationPower Supply Power Supply Removal and ReplacementTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAir Valve Repair Fluid Adjustment Valve RepairES ON/OFF Valve Repair Atomizing Air Restrictor Valve Removal and ReplacementParts Ref. No Alternator 19a 19b Description Qty Hook 51 Ref 19a TI1487A Ti1601a Description Qty SWITCH, ES HI/LO TI2138a Plate DescriptionQty Code Length Description In. mm Tubing and Wiring ChartTubing and Wiring Diagrams Detail of Door Interlock SwitchDetail of Control Box Accessories Air Line AccessoriesFluid Line Accessories Miscellaneous Accessories Gun Accessories402 407 401 406 403 408 404 406 Ref Part No Agitator Accessory Kit items506 507 502 505 503 Part No Fluid Regulator Accessory Kit itemsTechnical Data CategoryData Graco Standard Warranty Graco InformationToll Free