Graco Inc 244581, 309293K, 244582 Introduction, How the Electrostatic Air Spray Gun Works

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Introduction

How the Electrostatic Air Spray Gun Works

The air hose supplies air to the spray gun. Part of the air operates the turbine and the rest of the air atomizes the fluid being sprayed. The turbine generates power, which is converted by the power cartridge to supply high volt- age current to the gun’s electrode.

The fluid source supplies fluid to the hose and gun. The gun must be connected to a voltage isolation system to maintain voltage at the gun. In an isolation system, the entire fluid supply is electrostatically charged. The charged fluid is attracted to the grounded workpiece, wrapping around and evenly coating all surfaces.

Spraying Waterborne Fluids Electrostatically

This electrostatic air spray gun is designed to spray only waterborne fluids with a flash point above 140°F (60°C) and a maximum organic solvent concentration of 20%, by weight, per ASTM Standard D93. Also, the fluid must not sustain burning when tested per ASTM Standard D4206 Sustained Burn Test.

When connected to a voltage isolation system, all of the fluid in the spray gun, fluid hose, and isolated fluid sup- ply is charged to high voltage, which means that the sys- tem has more electrical energy than a solvent-based system. Therefore, only non-flammable fluids (as defined on the front cover of this manual) can be sprayed with the system or be used to clean, flush, or purge the system.

Precautions must be taken when using electrostatic waterborne equipment to avoid potential shock hazards. When the spray gun charges the isolated fluid to high voltage, it is similar to charging a capacitor or a battery. The system will store some of the energy while spraying and retain some of that energy after the spray gun is shut off. It is not safe to touch the front end of the gun until the stored energy is discharged. The amount of time it takes to discharge the energy depends on the system design. Follow the Fluid Voltage Discharge and Grounding Procedure on page 20 before approaching the front of the gun.

Introduction

CAUTION

The Graco warranty is void if the spray gun is con- nected to a non-Graco voltage isolation system or if the gun is operated above 60 kV.

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Contents Instructions/Parts List Table of Contents Gun Model Description List of ModelsFM Approved EN 50059 CompliantElectric Shock Hazard SymbolsToxic Fluid Hazard Fire and Explosion HazardPressurized Equipment Hazard Equipment Misuse HazardHow the Electrostatic Air Spray Gun Works IntroductionSpraying Waterborne Fluids Electrostatically Gun Overview Gun OverviewSystem Requirements Install the System InstallationFire, Explosion, and Electric Shock Hazard Typical Installation PRO Xs Waterborne System Key Connect the Waterborne Fluid Hose Ventilate the Spray BoothConnect the Air Line Ground the CabinetUnshielded Hose Shielded HoseUnshielded fluid connection Waterborne Hose Dimensions At Graco WB100 EnclosureAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitFluid Nozzles Select a Fluid Nozzle and Air CapAir Caps Grounding Check Gun Grounding Check Electrical GroundingRelief Procedure on Operating ChecklistOperation Turn off the main air supply valve B Fill the Fluid Supply Adjust the Spray PatternFire and Explosion Hazard Fully open the fluid adjustment valve Air Hose Length Air Regulator Setting Ft m Psi MPa, bar Air Regulator SettingsWhen you finish spraying, perform the Shutdown procedure on Low Voltage Adjustment Low Voltage Adjustment Smart Guns OnlyShutdown Flush the Spray Gun MaintenanceDo not immerse the gun in fluid Daily Care and CleaningMaintenance Equipment Needed Clean the Air Cap and Fluid NozzleProcedure Grease Door Latch ThreadsTest Gun Resistance Electrical TestsTest Power Supply Resistance Test Power Supply ResistanceElectrode Test Electrode ResistanceTest Cylinder Resistance Test Ground Strip ResistanceWaterborne Fluid Hose TroubleshootingVoltage Loss Troubleshooting Spray GunTests Visual CheckTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting Lowing the Fluid Voltage Discharge Grounding Procedure Electrical TroubleshootingSee Test Gun Resistance on 18 and Test Gun Resistance See Check Electrical Grounding onRepair Prepare the Gun for ServiceAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Packing Rod RepairBarrel Removal Barrel InstallationPower Supply Power Supply Removal and ReplacementTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAir Valve Repair Fluid Adjustment Valve RepairES ON/OFF Valve Repair Atomizing Air Restrictor Valve Removal and ReplacementParts Ref. No Alternator 19a 19b Description Qty Hook 51 Ref 19a TI1487A Ti1601a Description Qty SWITCH, ES HI/LO TI2138a Plate DescriptionQty Code Length Description In. mm Tubing and Wiring ChartDetail of Door Interlock Switch Tubing and Wiring DiagramsDetail of Control Box Air Line Accessories AccessoriesFluid Line Accessories Miscellaneous Accessories Gun Accessories402 407 401 406 403 408 404 406 Ref Part No Agitator Accessory Kit items506 507 502 505 503 Part No Fluid Regulator Accessory Kit itemsCategory Technical DataData Graco Information Graco Standard WarrantyToll Free