Graco Inc 309293K, 244582, 244581 important safety instructions Shielded Hose, Unshielded Hose

Page 12

Installation

1. Remove the gun air inlet fitting (35). See FIG. 3..

A

16104

108

107

Shielded Hose 245252

C

J

B

T

FA

A 7.40 in. (188 mm)

B 2.0 in. (50 mm)

Fig. 4. Waterborne Hose Dimensions (At Gun)

106

35

105

103

 

38

 

39

102

 

101

TI2155A

 

 

 

Fig. 3. Connect the Fluid Hose

In a shielded hose system, if a hose failure occurs where high voltage arcs through the inner tube, voltage will be discharged to ground through the conductive hose layer. When properly installed, the conductive hose

Unshielded

 

Hose 246431

C

 

T

 

 

A

J

A 1.25 in (32 mm)

TI2742A

layer is grounded through its connection to the grounded enclosure.

2.For the fluid hose to fit properly, it must be stripped and assembled to the dimensions in FIG. 4.. Push the inner tube (T) into the fitting (F) until the tube bottoms. A new Graco waterborne fluid hose comes fully assembled to these dimensions.

CAUTION

Be careful not to cut into the inner tube (T) of the hose when stripping the hose. Nicks or cuts in the PTFE tube will cause premature hose failure.

Fig. 5.

3.Generously apply dielectric grease (40) to the o-ring (107) and the threads of the fitting (106). Pull the fit- ting back 1-1/2 in. (38 mm) and apply grease to the exposed PTFE hose to fill the area between the hose and the fitting. Make sure the barrel inlet is clean and dry, then screw the fitting into the fluid inlet of the gun barrel (16). See FIG. 3..

4.Loosen the strain relief nut (102) so the bracket can move freely on the hose.

5.Align the bracket (104) holes with the air inlet and exhaust outlet. Secure with the air inlet fitting (35). Tighten the strain relief nut (102) to secure the hose.

6.Check that the nut (105) is tightened securely to the ferrule housing (103).

7.Press the exhaust tube (38) onto the barbed adapter (A). Secure with the clamp (39).

8.Connect the other end of the hose to the isolated fluid supply as follows:

12

309293K

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Contents Instructions/Parts List Table of Contents List of Models FM ApprovedEN 50059 Compliant Gun Model DescriptionSymbols Electric Shock HazardFire and Explosion Hazard Toxic Fluid HazardEquipment Misuse Hazard Pressurized Equipment HazardIntroduction How the Electrostatic Air Spray Gun WorksSpraying Waterborne Fluids Electrostatically Gun Overview Gun OverviewInstallation System Requirements Install the SystemFire, Explosion, and Electric Shock Hazard Typical Installation PRO Xs Waterborne System Key Ventilate the Spray Booth Connect the Air LineGround the Cabinet Connect the Waterborne Fluid HoseShielded Hose Unshielded HoseWaterborne Hose Dimensions At Graco WB100 Enclosure Unshielded fluid connectionAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitSelect a Fluid Nozzle and Air Cap Fluid NozzlesAir Caps Grounding Check Electrical Grounding Check Gun GroundingOperating Checklist Relief Procedure onOperation Turn off the main air supply valve B Adjust the Spray Pattern Fill the Fluid SupplyFire and Explosion Hazard Fully open the fluid adjustment valve Air Regulator Settings Air Hose Length Air Regulator Setting Ft m Psi MPa, barWhen you finish spraying, perform the Shutdown procedure on Low Voltage Adjustment Smart Guns Only Low Voltage AdjustmentShutdown Maintenance Flush the Spray GunDaily Care and Cleaning Do not immerse the gun in fluidMaintenance Clean the Air Cap and Fluid Nozzle ProcedureGrease Door Latch Threads Equipment NeededElectrical Tests Test Gun ResistanceTest Power Supply Resistance Test Power Supply ResistanceTest Electrode Resistance ElectrodeTest Ground Strip Resistance Test Cylinder ResistanceTroubleshooting Voltage Loss TroubleshootingSpray Gun Waterborne Fluid HoseVisual Check TestsTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting Electrical Troubleshooting Lowing the Fluid Voltage Discharge Grounding ProcedureSee Test Gun Resistance on See Check Electrical Grounding on 18 and Test Gun ResistancePrepare the Gun for Service RepairAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Repair Packing RodBarrel Installation Barrel RemovalPower Supply Removal and Replacement Power SupplyTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Repair Fan Air Adjustment ValveFluid Adjustment Valve Repair Air Valve RepairAtomizing Air Restrictor Valve Removal and Replacement ES ON/OFF Valve RepairParts Ref. No Alternator 19a 19b Description Qty Hook 51 Ref 19a TI1487A Ti1601a Description Qty SWITCH, ES HI/LO TI2138a Plate DescriptionQty Tubing and Wiring Chart Code Length Description In. mmTubing and Wiring Diagrams Detail of Door Interlock SwitchDetail of Control Box Accessories Air Line AccessoriesFluid Line Accessories Gun Accessories Miscellaneous AccessoriesPart No Agitator Accessory Kit items 402 407 401 406 403 408 404 406 RefPart No Fluid Regulator Accessory Kit items 506 507 502 505 503Technical Data CategoryData Graco Standard Warranty Graco InformationToll Free