Graco Inc 244581, 309293K, 244582 Power Supply Removal and Replacement

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Power Supply Removal and Replacement

Inspect the gun handle power supply cavity for dirt or moisture. Clean with a clean, dry rag.

Do not expose gasket (10) to solvents.

1.Prepare gun for service, page 41.

2.Remove the barrel (16), page 46.

CAUTION

Be careful when handling the power supply (18) to avoid damaging it.

3.Grasp the power supply (18) with your hand. With a gentle side to side motion, free the power sup- ply/alternator assembly from the gun handle (17), then carefully pull it straight out. On Smart Models only, disconnect the flexible circuit (59) from the socket at the top of the handle (17). See FIG. 30..

4.Disconnect the 3-wire connector (GG) from the power supply. Slide the alternator up and off the power supply. Inspect the power supply and alterna- tor for damage. On Smart Models only, disconnect the 6-pin flexible circuit (59) from the power supply.

Repair

10.Insert the power supply/alternator assembly in the gun handle (17). Make sure the ground strips make contact with the handle. On Smart Models only, con- nect the flexible circuit (59) to the socket at the top of the handle. Push the 6-pin connector into the socket to ensure it is properly connected.

11.Install the barrel (16), page 46.

12.Test gun resistance, page 30.

17

10*

19a*

19

19e

59

ti1505c

GG

5.Check the power supply resistance, page 31. Replace if necessary.

Before installing the power supply, make sure the o-rings (18a*, 19a*), spring (18b), and pads (19e) are in place.

6.On Smart Models only, connect the 6-pin flexible cir- cuit (59) to the power supply.

7.Connect the 3-wire connector (GG). Slide the alter- nator (19) down onto the power supply (18).

8.Lubricate the alternator o-ring (19a*) with non-sili- cone grease, Part No. 111265. Do not over-lubri- cate.

9.Lubricate the power supply o-ring (18a*) with dielec- tric grease (40).

18

*18a 18b

Fig. 30. Power Supply

309293K

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Contents Instructions/Parts List Table of Contents Gun Model Description List of ModelsFM Approved EN 50059 CompliantElectric Shock Hazard SymbolsToxic Fluid Hazard Fire and Explosion HazardPressurized Equipment Hazard Equipment Misuse HazardSpraying Waterborne Fluids Electrostatically IntroductionHow the Electrostatic Air Spray Gun Works Gun Overview Gun OverviewFire, Explosion, and Electric Shock Hazard InstallationSystem Requirements Install the System Typical Installation PRO Xs Waterborne System Key Connect the Waterborne Fluid Hose Ventilate the Spray BoothConnect the Air Line Ground the CabinetUnshielded Hose Shielded HoseUnshielded fluid connection Waterborne Hose Dimensions At Graco WB100 EnclosureAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitAir Caps Select a Fluid Nozzle and Air CapFluid Nozzles Grounding Check Gun Grounding Check Electrical GroundingOperation Operating ChecklistRelief Procedure on Turn off the main air supply valve B Fire and Explosion Hazard Adjust the Spray PatternFill the Fluid Supply Fully open the fluid adjustment valve Air Hose Length Air Regulator Setting Ft m Psi MPa, bar Air Regulator SettingsWhen you finish spraying, perform the Shutdown procedure on Shutdown Low Voltage Adjustment Smart Guns OnlyLow Voltage Adjustment Flush the Spray Gun MaintenanceDo not immerse the gun in fluid Daily Care and CleaningMaintenance Equipment Needed Clean the Air Cap and Fluid NozzleProcedure Grease Door Latch ThreadsTest Gun Resistance Electrical TestsTest Power Supply Resistance Test Power Supply ResistanceElectrode Test Electrode ResistanceTest Cylinder Resistance Test Ground Strip ResistanceWaterborne Fluid Hose TroubleshootingVoltage Loss Troubleshooting Spray GunTests Visual CheckTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting See Test Gun Resistance on Electrical TroubleshootingLowing the Fluid Voltage Discharge Grounding Procedure 18 and Test Gun Resistance See Check Electrical Grounding onRepair Prepare the Gun for ServiceAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Packing Rod RepairBarrel Removal Barrel InstallationPower Supply Power Supply Removal and ReplacementTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAir Valve Repair Fluid Adjustment Valve RepairES ON/OFF Valve Repair Atomizing Air Restrictor Valve Removal and ReplacementParts Ref. No Alternator 19a 19b Description Qty Hook 51 Ref 19a TI1487A Ti1601a Description Qty SWITCH, ES HI/LO TI2138a Plate DescriptionQty Code Length Description In. mm Tubing and Wiring ChartDetail of Control Box Tubing and Wiring DiagramsDetail of Door Interlock Switch Fluid Line Accessories AccessoriesAir Line Accessories Miscellaneous Accessories Gun Accessories402 407 401 406 403 408 404 406 Ref Part No Agitator Accessory Kit items506 507 502 505 503 Part No Fluid Regulator Accessory Kit itemsData Technical DataCategory Toll Free Graco Standard WarrantyGraco Information