Graco Inc 309293K, 244582, 244581 Fire and Explosion Hazard, Toxic Fluid Hazard

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Warning

WARNING

Fire and Explosion Hazard

Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in a fire or explosion.

Electrostatic equipment must be used only by trained, qualified personnel who understand the requirements in this manual.

Ground the equipment, all personnel in or close to the spray area, the object being sprayed, and all other electrically conductive objects in the spray area. See Grounding, page 17.

Check gun resistance daily. See Test Gun Resistance on page 30.

If there is any static sparking while using the equipment, stop spraying immediately. Identify and correct the problem.

Provide fresh air ventilation to avoid buildup of flammable or toxic vapors. See Ventilate the Spray Booth on page 11.

Only use this equipment to spray non-flammable, waterborne fluids, as defined on the front cover of this manual.

Only flush, purge, or clean the electrostatic waterborne spray system with non-flammable flu- ids, as defined on the front cover of this manual.

Do not flush with the gun electrostatics turned on.

Keep the spray area free of debris and rags. Do not store solvent and flammable fluids in the spray area.

Eliminate all ignition sources such as pilot lights, cigarettes, and static arcs from plastic drop cloths. Do not plug in or unplug power cords or turn lights on or off in the spray area.

Use only non-sparking tools to clean residue from the booth and hangers.

Toxic Fluid Hazard

Hazardous fluids or toxic fumes can cause a serious injury or death if splashed in the eyes or on the skin, swallowed, or inhaled.

Know the specific hazards of the fluid you are using. Read the fluid manufacturer’s warnings.

Store hazardous fluid in an approved container. Dispose of the hazardous fluid according to all local, state, and national guidelines.

Wear appropriate protective clothing, gloves, eyewear, and respirator.

309293K

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Contents Instructions/Parts List Table of Contents FM Approved List of ModelsEN 50059 Compliant Gun Model DescriptionElectric Shock Hazard SymbolsToxic Fluid Hazard Fire and Explosion HazardPressurized Equipment Hazard Equipment Misuse HazardSpraying Waterborne Fluids Electrostatically IntroductionHow the Electrostatic Air Spray Gun Works Gun Overview Gun OverviewFire, Explosion, and Electric Shock Hazard InstallationSystem Requirements Install the System Typical Installation PRO Xs Waterborne System Key Connect the Air Line Ventilate the Spray BoothGround the Cabinet Connect the Waterborne Fluid HoseUnshielded Hose Shielded HoseUnshielded fluid connection Waterborne Hose Dimensions At Graco WB100 EnclosureAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitAir Caps Select a Fluid Nozzle and Air CapFluid Nozzles Grounding Check Gun Grounding Check Electrical GroundingOperation Operating ChecklistRelief Procedure on Turn off the main air supply valve B Fire and Explosion Hazard Adjust the Spray PatternFill the Fluid Supply Fully open the fluid adjustment valve Air Hose Length Air Regulator Setting Ft m Psi MPa, bar Air Regulator SettingsWhen you finish spraying, perform the Shutdown procedure on Shutdown Low Voltage Adjustment Smart Guns OnlyLow Voltage Adjustment Flush the Spray Gun MaintenanceDo not immerse the gun in fluid Daily Care and CleaningMaintenance Procedure Clean the Air Cap and Fluid NozzleGrease Door Latch Threads Equipment NeededTest Gun Resistance Electrical TestsTest Power Supply Resistance Test Power Supply ResistanceElectrode Test Electrode ResistanceTest Cylinder Resistance Test Ground Strip ResistanceVoltage Loss Troubleshooting TroubleshootingSpray Gun Waterborne Fluid HoseTests Visual CheckTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting See Test Gun Resistance on Electrical TroubleshootingLowing the Fluid Voltage Discharge Grounding Procedure 18 and Test Gun Resistance See Check Electrical Grounding onRepair Prepare the Gun for ServiceAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Packing Rod RepairBarrel Removal Barrel InstallationPower Supply Power Supply Removal and ReplacementTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Fan Air Adjustment Valve RepairAir Valve Repair Fluid Adjustment Valve RepairES ON/OFF Valve Repair Atomizing Air Restrictor Valve Removal and ReplacementParts Ref. No Alternator 19a 19b Description Qty Hook 51 Ref 19a TI1487A Ti1601a Description Qty SWITCH, ES HI/LO TI2138a Plate DescriptionQty Code Length Description In. mm Tubing and Wiring ChartDetail of Control Box Tubing and Wiring DiagramsDetail of Door Interlock Switch Fluid Line Accessories AccessoriesAir Line Accessories Miscellaneous Accessories Gun Accessories402 407 401 406 403 408 404 406 Ref Part No Agitator Accessory Kit items506 507 502 505 503 Part No Fluid Regulator Accessory Kit itemsData Technical DataCategory Toll Free Graco Standard WarrantyGraco Information