Graco Inc 309293K, 244582, 244581 important safety instructions Troubleshooting

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Troubleshooting

9.Flush the fluid hose and gun with enough air to dry out the fluid passages.

10.Turn the ES ON/OFF valve to ON and trigger the gun. Measure the voltage at the gun electrode with a voltage probe and meter.

11.If the meter reading is 45-55 kV, the gun power sup- ply is okay, and there is probably a dielectric break- down somewhere in the fluid hose or gun. Continue with step 12.

If the reading is below 45 kV, do the electrical tests on page 30 to check the gun and power supply resistance. If those tests show the gun and power supply are okay, continue with step 12.

12.A dielectric breakdown is most likely in one of the following three areas. Repair or replace the compo- nent that is failing.

Fluid hose

Check for leakage or any bulges in the outer cover, which may indicate a pin-hole leak through the PTFE layer. Disconnect the fluid hose from the gun, and look for signs of fluid contamination on the out- side of the PTFE portion of the fluid tube.

Inspect the end of the hose connected to the volt- age isolation system. Look for cuts or nicks.

Make sure the hose is properly stripped (see step 2 on page 12). Restrip or replace the hose.

Fluid packings

Remove the packing assembly from the gun as instructed on page 44, and look for signs of fluid leakage or any blackened areas, which would indi- cate arcing is occurring along the packing rod.

Fluid hose connection joint to the spray gun

A breakdown at the fluid hose connection joint would be caused by fluid leaking past the o-ring seals on the end of the hose. Remove the hose at the gun connection and look for signs of fluid leak- age along the PTFE tube.

13.Before reassembling the gun, clean and dry the gun fluid inlet tube. Repack the inner spacer of the fluid packing rod with dielectric grease and reassemble the gun.

14.Reconnect the fluid hose.

15.Check the gun voltage with the voltage probe and meter before filling the gun with fluid.

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309293K

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Contents Instructions/Parts List Table of Contents List of Models FM ApprovedEN 50059 Compliant Gun Model DescriptionSymbols Electric Shock HazardFire and Explosion Hazard Toxic Fluid HazardEquipment Misuse Hazard Pressurized Equipment HazardIntroduction How the Electrostatic Air Spray Gun WorksSpraying Waterborne Fluids Electrostatically Gun Overview Gun OverviewInstallation System Requirements Install the SystemFire, Explosion, and Electric Shock Hazard Typical Installation PRO Xs Waterborne System Key Ventilate the Spray Booth Connect the Air LineGround the Cabinet Connect the Waterborne Fluid HoseShielded Hose Unshielded HoseWaterborne Hose Dimensions At Graco WB100 Enclosure Unshielded fluid connectionAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitSelect a Fluid Nozzle and Air Cap Fluid NozzlesAir Caps Grounding Check Electrical Grounding Check Gun GroundingOperating Checklist Relief Procedure onOperation Turn off the main air supply valve B Adjust the Spray Pattern Fill the Fluid SupplyFire and Explosion Hazard Fully open the fluid adjustment valve Air Regulator Settings Air Hose Length Air Regulator Setting Ft m Psi MPa, barWhen you finish spraying, perform the Shutdown procedure on Low Voltage Adjustment Smart Guns Only Low Voltage AdjustmentShutdown Maintenance Flush the Spray GunDaily Care and Cleaning Do not immerse the gun in fluidMaintenance Clean the Air Cap and Fluid Nozzle ProcedureGrease Door Latch Threads Equipment NeededElectrical Tests Test Gun ResistanceTest Power Supply Resistance Test Power Supply ResistanceTest Electrode Resistance ElectrodeTest Ground Strip Resistance Test Cylinder ResistanceTroubleshooting Voltage Loss TroubleshootingSpray Gun Waterborne Fluid HoseVisual Check TestsTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting Electrical Troubleshooting Lowing the Fluid Voltage Discharge Grounding ProcedureSee Test Gun Resistance on See Check Electrical Grounding on 18 and Test Gun ResistancePrepare the Gun for Service RepairAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Repair Packing RodBarrel Installation Barrel RemovalPower Supply Removal and Replacement Power SupplyTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Repair Fan Air Adjustment ValveFluid Adjustment Valve Repair Air Valve RepairAtomizing Air Restrictor Valve Removal and Replacement ES ON/OFF Valve RepairParts Ref. No Alternator 19a 19b Description Qty Hook 51 Ref 19a TI1487A Ti1601a Description Qty SWITCH, ES HI/LO TI2138a Plate DescriptionQty Tubing and Wiring Chart Code Length Description In. mmTubing and Wiring Diagrams Detail of Door Interlock SwitchDetail of Control Box Accessories Air Line AccessoriesFluid Line Accessories Gun Accessories Miscellaneous AccessoriesPart No Agitator Accessory Kit items 402 407 401 406 403 408 404 406 RefPart No Fluid Regulator Accessory Kit items 506 507 502 505 503Technical Data CategoryData Graco Standard Warranty Graco InformationToll Free