Graco Inc 244582, 309293K, 244581 Equipment Misuse Hazard, Pressurized Equipment Hazard

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Warning

WARNING

Equipment Misuse Hazard

Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in a serious injury.

This equipment is for professional use only.

Read all manuals, tags, and labels before operating the equipment.

Use the equipment only for its intended purpose. If you are uncertain, call your Graco distribu- tor.

Do not alter or modify equipment. Use only genuine Graco parts and accessories.

Do not operate the power supply above 60 kV. Use only Graco Part No. 244542 Power Supply with this gun.

Check the equipment daily. Repair or replace worn or damaged parts immediately.

Do not exceed the maximum working pressure of the lowest rated system component. Maxi- mum working air and fluid pressure of this equipment is 100 psi (0.7 MPa, 7.0 bar).

Use fluids and solvents that are compatible with the equipment wetted parts. See the Techni- cal Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warn- ings.

Route the hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose Graco hoses to temperatures above 180°F (82°C) or below -40°F (-40°C).

Wear hearing protection when operating this equipment.

Comply with all applicable local, state, and national fire, electrical, and other safety regula- tions.

Pressurized Equipment Hazard

Spray from the gun, hose leaks, or ruptured components can splash fluid in the eyes or on the skin and cause serious injury.

Do not point the spray gun at anyone or at any part of the body.

Do not stop or deflect fluid leaks with your hand, body, glove, or rag.

Follow the Pressure Relief Procedure, page 20, when you stop spraying and before cleaning, checking, or repairing equipment.

Check hoses and couplings daily. Replace worn, damaged, or loose parts immediately.

Tighten all fluid connections before each use.

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309293K

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Contents Instructions/Parts List Table of Contents EN 50059 Compliant List of ModelsFM Approved Gun Model DescriptionSymbols Electric Shock HazardFire and Explosion Hazard Toxic Fluid HazardEquipment Misuse Hazard Pressurized Equipment HazardIntroduction How the Electrostatic Air Spray Gun WorksSpraying Waterborne Fluids Electrostatically Gun Overview Gun OverviewInstallation System Requirements Install the SystemFire, Explosion, and Electric Shock Hazard Typical Installation PRO Xs Waterborne System Key Ground the Cabinet Ventilate the Spray BoothConnect the Air Line Connect the Waterborne Fluid HoseShielded Hose Unshielded HoseWaterborne Hose Dimensions At Graco WB100 Enclosure Unshielded fluid connectionAgitator Kit Agitator KitFluid Regulator Kit Fluid Regulator KitSelect a Fluid Nozzle and Air Cap Fluid NozzlesAir Caps Grounding Check Electrical Grounding Check Gun GroundingOperating Checklist Relief Procedure onOperation Turn off the main air supply valve B Adjust the Spray Pattern Fill the Fluid SupplyFire and Explosion Hazard Fully open the fluid adjustment valve Air Regulator Settings Air Hose Length Air Regulator Setting Ft m Psi MPa, barWhen you finish spraying, perform the Shutdown procedure on Low Voltage Adjustment Smart Guns Only Low Voltage AdjustmentShutdown Maintenance Flush the Spray GunDaily Care and Cleaning Do not immerse the gun in fluidMaintenance Grease Door Latch Threads Clean the Air Cap and Fluid NozzleProcedure Equipment NeededElectrical Tests Test Gun ResistanceTest Power Supply Resistance Test Power Supply ResistanceTest Electrode Resistance ElectrodeTest Ground Strip Resistance Test Cylinder ResistanceSpray Gun TroubleshootingVoltage Loss Troubleshooting Waterborne Fluid HoseVisual Check TestsTroubleshooting Spray Pattern Troubleshooting Gun Operation Troubleshooting Electrical Troubleshooting Lowing the Fluid Voltage Discharge Grounding ProcedureSee Test Gun Resistance on See Check Electrical Grounding on 18 and Test Gun ResistancePrepare the Gun for Service RepairAir Cap/Nozzle Replacement Electrode Replacement Electrode ReplacementFluid Packing Removal Fluid Packing RemovalPacking Rod Repair Packing RodBarrel Installation Barrel RemovalPower Supply Removal and Replacement Power SupplyTurbine Alternator Removal and Replacement Fan Air Adjustment Valve Repair Fan Air Adjustment ValveFluid Adjustment Valve Repair Air Valve RepairAtomizing Air Restrictor Valve Removal and Replacement ES ON/OFF Valve RepairParts Ref. No Alternator 19a 19b Description Qty Hook 51 Ref 19a TI1487A Ti1601a Description Qty SWITCH, ES HI/LO TI2138a Plate DescriptionQty Tubing and Wiring Chart Code Length Description In. mmTubing and Wiring Diagrams Detail of Door Interlock SwitchDetail of Control Box Accessories Air Line AccessoriesFluid Line Accessories Gun Accessories Miscellaneous AccessoriesPart No Agitator Accessory Kit items 402 407 401 406 403 408 404 406 RefPart No Fluid Regulator Accessory Kit items 506 507 502 505 503Technical Data CategoryData Graco Standard Warranty Graco InformationToll Free