GE GE752 manual Commutator Resurfacing, Installation, Brushholder Clearance Adjustment

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GEK±91584D, Vertical Drilling Motor, Type GE752

3. Remove bolt, washer and brushholder clamp.

COMMUTATOR RESURFACING

Lift the brushholder out of the frame.

 

Installation

Prior to resurfacing, consider the following:

 

1.Position the brushholder in the frame with the brushholder studs resting in the clamp surfaces of the brushholder support.

2.Install bolt and washer. Tighten bolt but do not torque until the brushholder±to±commutator clearance has been established. Refer to Brush- holder Clearance Adjustment section for instruc- tions to adjust brushholder clearance.

3.After brushholder clearance has been set, con- nect the brushholder cable and remove protec- tive paper from commutator surface.

4.Check brushes to insure they exceed the mini- mum brush length dimension and are free of any damage. If they are long enough and are not damaged, they can be re±used. If not, replace with new brushes.

BRUSHHOLDER CLEARANCE

ADJUSTMENT

Refer to the DATA section for the brushholder±to± commutator clearance dimension and adjust brushhol- der as follows:

1.The brush surface diameter of the commutator must not be less than the minimum permissible diameter, listed in the DATA section, after resur- facing operations are completed.

2.The commutator can be resurfaced by sanding, stoning or grinding. Choose the method to be used based on the condition of the commutator.

NOTE: Outside power will be required to oper- ate the motor for the following commutator±re- surfacing procedure.

WARNING: For the safety of personnel during resurfacing operations, the following safety precautions must be adhered to:

1.A second person must be at the auxiliary power (welder) control station, ready to shut off power in case of an emergency during the grinding operation.

2.The grinding operator should wear goggles and a dust mask when resurfac- ing or blowing out the commutator.

3.To avoid electrical shock, do not touch any part of the machine interior during grinding operations.

1.Remove the brushes.

CAUTION: Do not allow the brushholder to touch, bump or rest on the commutator.

2.Insert a fiber gauge (equal in thickness to the clearance dimension) between the commutator and the brushholder. (Loosen brushholder first if below minimum allowable clearance.)

Do NOT use a metallic gauge.

3.Loosen the brushholder support bolt and move the brushholder against the fiber gauge so clea- rance±to±commutator is the same as the gauge thickness.

4.Torque bolt to 225±250 ft.±lb. and recheck the brushholder clearance gap.

Preparation For Operating Series Model Machines For Commutator Resurfacing

1.Break the coupling (if applicable) so the machine can be operated from a d±c welding set or other outside d±c power source.

2.Lift all the brushes except two of opposite polarity (adjacent brushholders) which are necessary to operate the motor.

3.Connect the machine to an outside source of controlled d±c power; such as a 3±5 kw, 100 vdc welding set which is capable of driving it at a speed of 900±1000 rpm.

4.Refer to Fig. 7 for diagram of connections to run a series machine from a welding set. Connect

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Contents Contents Vertical Drilling Motor Type GE752GEK±91584D, Vertical Drilling Motor, Type GE752 General DescriptionIntroduction Vertical Drilling Motor, Type GE752, GEK±91584D Model DifferencesContd Model Differences DataData Contd Carbon BrushesPole Bore Diameter measured at center of pole Motors Min Max Motor Ratings Continuous Max. HP Shunt UP Special Tools Equipment Grounding InstructionsLubrication Grounding Procedures FigOverhaul Grease Tubes and Pipe PlugsBrushholders Fig Inspection MonthlyCovers, Seals, Latches Brushholder Sleeves Brush Spring PressureCreepage Band BrushesCommutator Flash RingSEMI±ANNUALLY Basic Repairs Brush ReplacementBrushholder Replacement Commutator Resurfacing InstallationBrushholder Clearance Adjustment Sanding Procedure Hand Stoning ProcedureGrinder Installation Fixture GrindingCommutator GRINDER. E±18249 Grinding ±19771ABasic Overhaul Testing Before DisassemblyAir Curing Commutator Bar±To±Bar Resistance Test DisassemblyMegohmmeter Test Armature Removal From FrameCOMMUTATOR±END Bearing Pilot Longitudinal D732922 CHG. N. E±28621D Models See , Description Puller Tools 41D731569 CHG . E±14383C Puller TOOLS. E±18155A Models US1, AUT Longitudinal D735357, CHG. A. E±37949B Models See Table Cleaning Steam CleaningBearing Inspection Vapor DegreasingAnti±Friction Bearings/Shaft Tapers/Bearing Fits ArmatureMotor Frame CommutatorArmature Shaft Inspection Armature Insulation 41D731545 CHG. F. E±18156A See Note Brushholders Lubrication of BoltsConnection Diagram 493A210 CHG . E±39092B Riser Width Creepage Band ReplacementRewinding Armature DiameterHydraulic Press Preferred Method ProcedureCommutator Tightening Torque Wrench Acceptable MethodSpin Seasoning Commutator Assembled On Armature Commutator ResurfacingTurning To Change Motor DirectionConnection Diagram 41A330278, CHG . E±38055B Connection Diagram 41A330179, CHG. A. E±37950A Raking ±4270BUsed Armature Resistance MeasurementTest After Repair Armature High Potential Test Rewound ArmatureProcedure for New Coil±Pole Assembly ReplacementCoil Installation Motor Frame Field CoilCoiled Frame Assembly 41D732353 CHG. N. E±39094A Models See , Coiled Frame Assembly 41D732345 CHG. V. E±39095A BOX Ground A1 and A2 View AT E Cables with P65 Coiled Frame Assembly 41D735440, CHG. A. E±38056B Description Magnet Frame Coiled Frame Assembly 41D735343, CHG. C. E±37951C Hardened Washer 1 1/4 Brazing Coil Terminals Gas Torch BrazingCoiled Frame Without Armature Flood Dipping Coiled FrameTest After Repair Varnish Treatment Armature ReassemblyBalancing Armature Commutator±End Bearing Armature BearingsDrive±End Bearing Figs , 35, 36 All Models Except US2, UP6, AUT2 and AUP5DRIVE±END Bearing ASSEMBLY. E±18166E DRIVE±END Bearing ASSEMBLY. E±39301 Models US2, UP6, AUT2 and AUP5DRIVE±END Bearing Assembly 41B537821, CHG. B. E±37952B Armature Assembly Into Frame Models UP and AUPCOMMUTATOR±END Bearing Assembly 41B532745 CHG. F. E±39090A COMMUTATOR-END Bearing Assembly 41B538068 CHG . E-39300 Checking Internal Clearance Brush Installation Hub Mounting HUB MountingHub Fitting Models 5GE752AUP, AUT Testing After OverhaulTesting Series Machines Ventilated 2300 cfm at 7.6 in. H2O at Commutator Chamber Testing Shunt Machines Models 5GE752UP and USMotor Operation UnventilatedLocking the Armature For Shipment Cleaning and SlushingRemoving Armature Locking Arrangement ShippingArmatures SkiddingProtection Preparation of BOXBoxing the Armature Storage Placing Into StorageRemoving from Storage Shipping BOX with Armature Less COVER. E±3784Vertical Drilling Motor, Type GE752, GEK±91584D OUTLINE, UP and AUP 41E903631 CHG. H. E±28755B Hole Grease Vent Tube Grease Tube Holes REF OUTLINE, US1, AUT 41E903745, CHG. A. E±37954B ºDº ºBº Vertical Drilling Motor, Type GE752, GEK±91584D GE Transportation Systems